Your customers
- Builders and developers
- Building contractors
- Block dealers
- Government and industrial projects
Construction and home · Makers and factories
MatruOS for an AAC block plant
Set up the way an AAC block plant runs: sale of AAC blocks per cbm (4 to 9 inch) to builders and dealers, plus jointing mortar per bag. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.
Ready when you sign up
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What this solves
What an AAC block plant deals with today, and what MatruOS sets up for it
Today
Builder credit stretches beyond 60 days and some sites stop paying. Fuel and breakage per cbm rise unseen.
In MatruOS
MatruOS sets up 8 routines, 1 workflow, 3 registers and 10 licences for an AAC block plant, with an AI team that reads your own records and prepares the work.
What changes
The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Where you sit
MatruOS starts from how your business earns
Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.
- ash, lime and cement
- AAC plant
- dealer or builder
- walls
Your suppliers
- Thermal power plant (fly ash)
- Lime suppliers
- Cement dealers
- Gypsum traders
- Aluminium powder or paste suppliers
- Boiler fuel suppliers
Credit and cash
Builders 30-60 days, some 90; dealers 15-30 days; raw materials 15-30 days, aluminium paste often advance
High fixed cost (loan EMI, power, boiler fuel) every month; builders pay in 30-60 days and run-away dues are the main risk.
Your screens use your words
CustomerBuilderItemBlockproductBlock size
How it works
How MatruOS is set up for an AAC block plant
Set-up takes a few minutes. After that, you change only what is different in your business.
- Describe the business in one lineFor example "AAC block plant", typed when you sign up.
- Recognised as an AAC block plantRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
- Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
- Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.
Your AI team
What the AI team does for an AAC block plant
Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Works out fuel per cbm, power per cbm and breakage % each day, and flags shifts or batches outside target or density band
Works it out and shows you
Groups tomorrow's orders by site and size, checks stock, proposes truck loads and times, and drafts site confirmation messages
Asks you before sending
Ages builder and dealer dues, proposes a hold list, and drafts reminders citing the 45-day MSME rule
Asks you before sending
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How you run
Your routines, already on a timetable
Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.
Every day
6:00 amShift handover (06:00, 14:00, 22:00)
- 1Moulds cast, cakes cut and autoclave cycles in the last shift
- 2Rising time and cake hardness before cutting
- 3Broken blocks at de-stacking
8:00 amAutoclave cycle log
- 1Pressure at hold
- 2Hold time 10-12 hours
- 3Boiler water level, safety valve and blow-down done
10:00 amFuel, power and output per cbm
- 1Yesterday's cbm out, fuel tonnes and power units
- 2Fuel per cbm and breakage % against target
12:00 pmDaily density and strength test
- 1Test 3 cubes from yesterday's autoclaved batch
- 2Dry density in the declared band
- 3Compressive strength
4:00 pmNext-day truck and site plan
- 1List orders by site, size and cbm for tomorrow
- 2Match stock by size; assign trucks and times
- 3Confirm site unloading crew by call
Every week
Mon 11:00 amBuilder and dealer dues review
- 1Ageing by builder: 0-30, 31-60, 61-90, 90+
- 2Hold list for owner approval; reminders for overdue
Every month
15thMonthly maintenance shutdown
- 1Cutting wires, mould seals, ball mill liners, autoclave doors and gaskets
- 2Check spares stock for the next month
Every year
JanAnnual boiler inspection and renewal
- 1Book the boiler inspector before the certificate expires
- 2Hydraulic test and safety valve setting; renew certificate
- 3Renew SPCB consent and factory licence when due
Workflows
Each stage goes to the person who handles it
Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.
Builder order to payment
- 1Quote per cbm and credit agreedNeeds approval
- 2Truck loaded by size
- 3Site acknowledgement and breakage noted
- 4Invoice raised
- 5Paid
Registers and SOPs
Your registers and standards
Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.
Batch and autoclave log
Dispatch and builder ledger
Lab test record
AAC block quality
Blocks that meet the declared grade and do not crack walls
Boiler and autoclave safety
No explosion and no stoppage on inspection
Items and licences
Your first bill is right, and no licence lapses
Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.
| Item | HSN | GST |
|---|---|---|
| AAC block 100 mm (4 inch) | 6810 | 18% |
| AAC block 150 mm (6 inch) | 6810 | 18% |
| AAC block 200 mm (8 inch) | 6810 | 18% |
| AAC block 230 mm (9 inch) | 6810 | 18% |
| Block jointing mortar | 3214 | 18% |
| Broken block and dust | 6810 | 18% |
- GST registration
- Udyam (MSME) registration
- Pollution consent (CTO)
- Factory licence
- Boiler registration and certificate
- BIS licence (ISI mark)If it applies
- PF registration (EPFO)
- ESI registration (ESIC)
- Fire NOC
- Contract labour licenceIf it applies
Your people
The people who run it, each with their own login
Each person sees the screens and reminders for the work they do.
OwnerSells to builders and dealers, fixes price and credit, raw material contracts, bank.
Plant managerRuns shifts, mix recipe, cutting and autoclave schedule, maintenance.
Boiler attendantRuns the boiler under the IBR, logs pressure, water and fuel.
Lab chemistTests raw materials, density and strength, keeps test reports.
Dispatch in-chargePlans trucks, loads by size, takes site acknowledgements, logs breakage.
AccountantInvoices, builder ledger, GST, payroll.
Not covered yet
- Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
- Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.
Questions people ask
How long does it take to set up MatruOS for an AAC block plant?
Type one line about your business when you sign up, for example "AAC block plant". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.
Do I have to type all of this in?
No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.
Can I change the routines and workflows?
Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.
What does the AI team do without asking me?
It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.
Construction and home
Other makers and factories in construction and home
Run an AAC block plant on one system Set up for your trade when you sign up.
Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.
See plans and what each includes