Your customers
- Fan and motor makers
- Lighting makers
- Two-wheeler and auto tier-1 suppliers
- Pump makers
- Electrical switchgear makers
Metals and engineering · Makers and factories
MatruOS for an aluminium die-casting (PDC) unit
Set up the way an aluminium die-casting (PDC) unit runs: price per piece with alloy pass-through on an index (LME or local ingot rate); die development charge; machining and finishing extra. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.
Ready when you sign up
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What this solves
What an aluminium die-casting (PDC) unit deals with today, and what MatruOS sets up for it
Today
Metal lost in dross and runners never measured. Dies break mid-schedule because maintenance was missed.
In MatruOS
MatruOS sets up 8 routines, 1 workflow, 3 registers and 9 licences for an aluminium die-casting (PDC) unit, with an AI team that reads your own records and prepares the work.
What changes
The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Where you sit
MatruOS starts from how your business earns
Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.
- Alloy ingot maker
- PDC unit
- machining
- OEM assembly
Your suppliers
- Secondary aluminium alloy ingot makers and traders
- Tool rooms (dies)
- Die release agent suppliers
- Machining job shops
- Shot blast and impregnation job workers
Credit and cash
Ingots on advance to 15 days; OEMs pay 45-90 days, some through TReDS; die cost 50% advance or amortised in piece price
Ingot is 55-65% of cost and paid quickly; die investment upfront; quarterly alloy price revision lags
Your screens use your words
CustomerParty (OEM)OrderScheduleItemPartInvoiceBillproductDie-castingemployeeOperator
How it works
How MatruOS is set up for an aluminium die-casting (PDC) unit
Set-up takes a few minutes. After that, you change only what is different in your business.
- Describe the business in one lineFor example "Aluminium die-casting (PDC) unit", typed when you sign up.
- Recognised as an aluminium die-casting (PDC) unitRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
- Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
- Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.
Your AI team
What the AI team does for an aluminium die-casting (PDC) unit
Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Works out metal loss per shift and machine from ingot in, good castings, returns and dross, flags shifts above 3% loss and dies with high porosity rejects
Works it out and shows you
Adds up shots per die and reminds the fitter when a die is within 5,000 shots of maintenance
Works it out and shows you
Compares the month's ingot rate with each customer's base rate and drafts the alloy revision claim
Asks you before sending
1 / 3
How you run
Your routines, already on a timetable
Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.
Every day
7:00 amMelting and degassing
- 1Ingot and returns charged in ratio (returns 40% or less)
- 2Degas and skim; dross weighed
8:00 amShift start and first-piece approval
- 1Die pre-heated to 180-250 °C before first shot
- 2Holding furnace 660-690 °C
- 3First piece checked and signed by inspector
8:00 pmShift end report and metal balance
- 1Shots, good, rejects by defect, downtime per machine
- 2Ingot in vs good castings, returns and dross
Every week
Mon, ThuDie shot count and maintenance due
- 1Shots since last maintenance per die
- 2Dies within 5,000 shots of maintenance scheduled
SatSchedule vs stock plan
- 1OEM schedule for next week vs finished stock and WIP per part
- 2Machine and die loading for the week
Every month
5thAlloy price revision
- 1Ingot average rate vs base rate in each customer's price
- 2Revision claim per customer per index clause
Every year
SepIATF or customer audit and consent
- 1Customer process audit; gauge calibration; PCB consent
Workflows
Each stage goes to the person who handles it
Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.
New die to regular production
- 1Part drawing and die quote
- 2Die ordered at tool roomNeeds approval
- 3Die trial shots
- 4Sample inspection and PPAP
- 5Customer PPAP approvalNeeds approval
- 6Regular schedule running
Registers and SOPs
Your registers and standards
Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.
Shift production report
Ingot and metal balance
Die history card
PDC process window
Low porosity and no cold flow
Die care and maintenance
Longer die life and less downtime
Items and licences
Your first bill is right, and no licence lapses
Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.
| Item | HSN | GST |
|---|---|---|
| Aluminium die-casting (fan and motor parts) | 7616 | 18% |
| Aluminium die-casting (auto and two-wheeler) | 8708 | 18% |
| Lighting housing die-casting | 9405 | 18% |
| Motor end-shield and body | 8503 | 18% |
| Machined die-casting | 7616 | 18% |
| Die development charge | 8480 | 18% |
| Dross and swarf (sold to smelter) | 7602 | 18% |
- GST registration
- Udyam (MSME) registration
- Factory licence
- Pollution consent (CTO)
- Hazardous waste authorisationIf it applies
- PF registration (EPFO)
- ESI registration (ESIC)
- Fire NOCIf it applies
- Contract labour licenceIf it applies
Your people
The people who run it, each with their own login
Each person sees the screens and reminders for the work they do.
OwnerQuotes, dies and capex, OEM negotiations, alloy buying.
Production supervisorMachine and die plan by schedule, shift reports, die changes.
Machine operatorRuns PDC machine, sprays die, takes shots, first-piece check.
Furnace manMelts ingots and returns, degasses, keeps holding temperature.
Quality inspectorFirst and last piece, X-ray or cut checks, PPAP, rejection records.
Die maintenance fitterDie preventive maintenance, cooling lines, polishing.
Not covered yet
- Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
- Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.
Questions people ask
How long does it take to set up MatruOS for an aluminium die-casting (PDC) unit?
Type one line about your business when you sign up, for example "Aluminium die-casting (PDC) unit". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.
Do I have to type all of this in?
No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.
Can I change the routines and workflows?
Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.
What does the AI team do without asking me?
It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.
Metals and engineering
Other makers and factories in metals and engineering
Run an aluminium die-casting (PDC) unit on one system Set up for your trade when you sign up.
Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.
See plans and what each includes