Your customers
- Moradabad and Aligarh exporters
- Thekedars (contractors)
- Local brassware wholesalers
- Finishing units buying raw castings
Metals and engineering · Makers and factories
MatruOS for a non-ferrous foundry
Set up the way a non-ferrous foundry runs: majuri (labour charge) per kg of good castings on the exporter's metal; margin when casting from own metal and selling by kg; small income from selling sand and slag-recovered metal. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.
Ready when you sign up
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What this solves
What a non-ferrous foundry deals with today, and what MatruOS sets up for it
Today
Ghat (metal loss) disputed with the exporter on every lot. Majuri paid 2-3 months late; no statement to show what is due.
In MatruOS
MatruOS sets up 9 routines, 1 workflow, 3 registers and 5 licences for a non-ferrous foundry, with an AI team that reads your own records and prepares the work.
What changes
The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Where you sit
MatruOS starts from how your business earns
Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.
- Exporter
- dhalai karkhana
- chhilai and finishing
- exporter's packing
Your suppliers
- Exporters (pattern and metal)
- Brass and aluminium scrap dealers
- Moulding sand and clay sellers
- Coal and gas suppliers
- Crucible dealers
Credit and cash
Majuri paid 30-90 days after delivery, sometimes against the next lot; own-metal sales 15-30 days; karigars paid weekly with advances; scrap and fuel cash
Weekly cash out for wages and fuel; majuri comes in monthly or later; advances to karigars at Eid, Holi and weddings are the biggest outflow
Your screens use your words
CustomerParty (exporter)OrderLotItemCastingInvoiceMajuri billproductCastingemployeeKarigar
How it works
How MatruOS is set up for a non-ferrous foundry
Set-up takes a few minutes. After that, you change only what is different in your business.
- Describe the business in one lineFor example "Non-ferrous foundry", typed when you sign up.
- Recognised as a non-ferrous foundryRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
- Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
- Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.
Your AI team
What the AI team does for a non-ferrous foundry
Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Keeps each party's metal balance by lot from the daily weigh-back entries, works ghat %, and flags lots above the agreed limit before the party asks
Works it out and shows you
Builds the Saturday pay list with days, wage, advance instalment and balance advance per karigar
Asks you before paying
Prepares each party's monthly majuri bill, metal balance and ghat statement, and a reminder listing unpaid bills older than 30 days
Asks you before sending
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How you run
Your routines, already on a timetable
Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.
Every day
7:30 amMorning moulding (sancha)
- 1Temper the sand with water; squeeze test holds shape and breaks clean
- 2Ram boxes for the day's patterns; count boxes per party
- 3Cut runner and vent; dust parting powder
8:00 amKnock-out and weigh-back to party
- 1Knock out yesterday's boxes; cut gates
- 2Weigh castings, runners and rejects separately, photo of scale
- 3Enter castings out and runners out in the metal ledger
1:00 pmMelting and pouring
- 1Weigh metal charged per party into the melt book
- 2Melt, skim dross, pour boxes in one go
- 3Note fuel used
Every week
SatSaturday karigar wages and advances
- 1Days worked per karigar; weekly wage
- 2Deduct agreed advance instalment; note new advance
- 3Pay cash or UPI; karigar thumb or sign
MonWeekly reject review by pattern
- 1Rejects kg by pattern and by moulder
- 2Patterns with blowholes above 5% get new gating or drier sand
Every month
1stMonthly majuri bill and ghat statement per party
- 1Total good castings kg per party and majuri at agreed rate
- 2Metal balance: in minus castings minus runners returned; ghat % against agreed limit
- 3Send statement and list of unpaid bills older than 30 days
Every year
AprPollution consent and gas furnace check
- 1Check UP PCB consent validity or CFC membership
- 2Check gas line and hose; fire bucket and sand ready
Workflows
Each stage goes to the person who handles it
Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.
Pattern and metal in to castings out
- 1Pattern and metal received by weight
- 2Moulded
- 3Melted and poured
- 4Castings and runners weighed back
- 5Party accepts castings and ghatNeeds approval
- 6Majuri billed and paid
Registers and SOPs
Your registers and standards
Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.
Metal in and out (kachi parchi)
Bhatti melt book
Karigar hazri and advance
Moulding and pouring for sound castings
Fewer blowholes and short pours
Ghat (melt loss) settlement
Close each lot's metal balance without a fight
Items and licences
Your first bill is right, and no licence lapses
Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.
| Item | HSN | GST |
|---|---|---|
| Brass art casting (job work majuri) | 998898 | 5% |
| Aluminium art casting (job work majuri) | 998898 | 5% |
| Brass castings sold outright (raw) | 7419 | 18% |
| Aluminium castings sold outright (raw) | 7616 | 18% |
| Bell metal or bronze casting (job work) | 998898 | 5% |
| Runner and gate return (to party) | 7404 | 18% |
- Udyam (MSME) registration
- GST registrationIf it applies
- Pollution consent (CTO)If it applies
- Factory licenceIf it applies
- Trade licenceIf it applies
Your people
The people who run it, each with their own login
Each person sees the screens and reminders for the work they do.
Ustad (karkhana owner)Takes patterns and metal from parties, agrees kilo rate, settles ghat, pays karigars, collects majuri.
Sancha karigar (moulder)Rams sand boxes round patterns, cuts runners and risers, closes boxes.
Bhatti man (furnace man)Lights and runs the bhatti, melts in crucible, skims and pours.
Cleaning helperKnock-out, cuts gates, rough cleaning, weighs castings back.
Party's supervisorBrings patterns and metal, checks castings, signs kachi parchi.
Not covered yet
- Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
- Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.
Questions people ask
How long does it take to set up MatruOS for a non-ferrous foundry?
Type one line about your business when you sign up, for example "Non-ferrous foundry". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.
Do I have to type all of this in?
No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.
Can I change the routines and workflows?
Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.
What does the AI team do without asking me?
It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.
Metals and engineering
Other makers and factories in metals and engineering
Run a non-ferrous foundry on one system Set up for your trade when you sign up.
Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.
See plans and what each includes