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Metals and engineering · Makers and factories

MatruOS for a bearing maker

Set up the way a bearing maker runs: sale of ball and roller bearings by bearing number to dealers, pump, motor and farm machinery makers, and some exports. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.

Metals and engineeringReady when you sign up

  • 8routines on a timetable
  • 1workflows with approvals
  • 2SOPs and checks
  • 3registers of your own
  • 3jobs for your AI team
  • 10licences tracked

7-day free trial, no card needed.

What this solves

What a bearing maker deals with today, and what MatruOS sets up for it

01Today

Track grinding rejects run at 3-6% and nobody sees which machine or operator. Common numbers run out while slow numbers sit in stock.

02In MatruOS

MatruOS sets up 8 routines, 1 workflow, 3 registers and 10 licences for a bearing maker, with an AI team that reads your own records and prepares the work.

03What changes

The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Where you sit

MatruOS starts from how your business earns

Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.

  1. bearing steel
  2. ring turning job worker
  3. bearing maker
  4. dealer (S-514) or OEM
  5. mechanic or machine user

Your customers

  • Bearing dealers and distributors
  • Pump and motor makers
  • Agricultural machinery makers
  • Two-wheeler and tractor spares makers
  • Exporters

Your suppliers

  • Bearing steel tube and bar suppliers
  • Ring turning job workers
  • Heat treatment job shops
  • Ball makers
  • Cage and shield makers
  • Grease suppliers
  • Grinding wheel dealers

Credit and cash

Dealers 30-60 days with quarterly schemes; OEMs 45-60 days; steel tube on advance or 15 days; balls 30 days; job workers paid weekly or monthly

Steel and rings sit 4-6 weeks in process; finished stock across many numbers is 1.5-2 months of sales; dealer money comes 45-75 days after dispatch

Your screens use your words

  • CustomerDealer
  • ItemBearing number
  • InvoiceBill

How it works

How MatruOS is set up for a bearing maker

Set-up takes a few minutes. After that, you change only what is different in your business.

  1. Describe the business in one lineFor example "Bearing maker", typed when you sign up.
  2. Recognised as a bearing makerRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
  3. Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
  4. Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.

Your AI team

What the AI team does for a bearing maker

Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Store keeper

Lists numbers below minimum, suggests the day's grinding line plan by sales speed and open orders, and shows rings at job workers for each number

Reads bearing number production and stock, dealer orders and ring job-work register

Works it out and shows you

Operations head

Works out reject % by machine, operator, operation and number, and flags the top three causes of the week

Reads grinding and assembly reject log

Works it out and shows you

Accountant

Ages dealer dues, works out scheme payouts only for dealers paid on time and drafts statements and reminders

Reads dealer ledger and scheme terms

Asks you before sending

1 / 3

How you run

Your routines, already on a timetable

Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.

Every day4

  • 8:30 amMorning bearing number planProduction manager · 3 steps
    1. 1List numbers below minimum stock and open dealer orders
    2. 2Set grinding line changeovers for the day
    3. 3Check rings, balls and seals for those numbers
  • 10:00 amShift size and hardness checkQC inspector · 3 steps
    1. 1Ring hardness on a sample
    2. 2Bore and OD on air gauge against tolerance
    3. 3Radial clearance on assembled sample
  • 2:00 pm100% noise and rotation testAssembly and noise test in-charge · 3 steps
    1. 1Spin each bearing on the vibration tester
    2. 2Reject bearings above the noise band
    3. 3Laser-mark number and pack in tens
  • 6:00 pmDaily reject count by machine and operatorProduction manager · 3 steps
    1. 1Enter pieces done and rejected per machine
    2. 2Reject percentage on track grinding
    3. 3Note machines needing wheel dressing or repair

Every week1

  • Sat 11:00 amWeekly ring job-work reconciliationProduction manager · 3 steps
    1. 1Steel sent against ring pairs and scrap back per job worker
    2. 2Turning loss above norm flagged
    3. 3Approve job worker payment

Every month1

  • 5thMonthly dealer ageing and schemeOwner · 3 steps
    1. 1Age dealer dues
    2. 2Link scheme payouts to dealers who paid on time
    3. 3Hold dispatch to dealers over limit

Every year1

  • AprYearly BIS and QCO status reviewOwner · 3 steps
    1. 1Check whether the bearing QCO applies at our size and its date
    2. 2Renew BIS licence and surveillance tests where held
    3. 3Calibrate air gauges and hardness tester

Workflows

Each stage goes to the person who handles it

Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.

Bearing number batch to packed stock

  1. 1Steel issued for turningProduction manager
  2. 2Rings back and reconciledProduction manager
  3. 3Hardened and groundGrinding operator
  4. 4Assembled and noise-testedAssembly and noise test in-charge
  5. 5QC releaseQC inspectorNeeds approval
  6. 6Packed into stockDispatch and accounts clerk

Registers and SOPs

Your registers and standards

Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.

  • Bearing number production and stock

    Bearing number · Variant · Rings in process · Assembled today · Finished stock · Minimum stock

  • Grinding and assembly reject log

    Date · Machine · Operator · Bearing number · Operation · Pieces done · Pieces rejected · Reason

  • Ring turning job-work register

    Challan number · Job worker · Steel weight sent (kg) · Bearing number · Ring pairs back · Turning scrap back (kg) · Date back

  • Bearing dimensional and running quality

    Bearings fit, run quietly and last as the number promises

    5 steps with checks

  • Job-work steel reconciliation

    Steel sent to turning job workers comes back as rings and scrap within the agreed loss

    4 steps with checks

Items and licences

Your first bill is right, and no licence lapses

Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.

ItemHSNGST
Deep groove ball bearing 6203 ZZ · piece848218%
Deep groove ball bearing 6205 2RS · piece848218%
Deep groove ball bearing 6305 ZZ · piece848218%
Deep groove ball bearing 6308 open · piece848218%
Deep groove ball bearing 6004 ZZ · piece848218%
Taper roller bearing 30205 · piece848218%
Pillow block unit UCP 205 · piece848318%
Agricultural disc harrow bearing · piece848218%
Grinding swarf and ring scrap · kg720418%
  • GST registrationGST department (GSTN)
  • Udyam (MSME) registrationMinistry of MSME (Udyam portal)
  • Factory licenceState factories department
  • PF registration (EPFO)EPFO (Employees' Provident Fund Organisation)
  • ESI registration (ESIC)ESIC (Employees' State Insurance Corporation)
  • BIS licence (ISI mark)Bureau of Indian Standards (ISI mark)If it applies
  • Pollution consent (CTO)State Pollution Control BoardIf it applies
  • TrademarkTrade Marks RegistryIf it applies
  • Professional tax registrationState professional tax officeIf it applies
  • Import Export Code (IEC)DGFT (Import Export Code)If it applies

Your people

The people who run it, each with their own login

Each person sees the screens and reminders for the work they do.

OwnerSets prices by number, handles dealers and OEMs, buys steel and balls, watches BIS rules.
Production managerPlans numbers by stock and orders, issues steel to turning job workers, runs grinding lines.
Grinding operatorFace, OD, track and bore grinding, size checks with air gauges.
Assembly and noise test in-chargeBall filling, caging, washing, greasing, sealing, vibration testing, laser marking.
QC inspectorHardness, radial clearance, dimensions, noise test samples.
Dispatch and accounts clerkPacking by number, invoices, dealer ledgers, GST and ITC-04.

Not covered yet

  • Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
  • Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.

Questions people ask

How long does it take to set up MatruOS for a bearing maker?

Type one line about your business when you sign up, for example "Bearing maker". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.

Do I have to type all of this in?

No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.

Can I change the routines and workflows?

Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.

What does the AI team do without asking me?

It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.

Run a bearing maker on one system Set up for your trade when you sign up.

Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.

See plans and what each includes
Chat with the MatruOS team on WhatsApp, +91 97234 99901