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Metals and engineering · Makers and factories

MatruOS for a grinding wheel and emery maker

Set up the way a grinding wheel and emery maker runs: cutting and grinding discs, vitrified wheels, emery paper and cloth, flap discs and belts sold through hardware and MRO dealers, to factories and as private label. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.

Metals and engineeringReady when you sign up

  • 9routines on a timetable
  • 1workflows with approvals
  • 2SOPs and checks
  • 3registers of your own
  • 3jobs for your AI team
  • 10licences tracked

7-day free trial, no card needed.

What this solves

What a grinding wheel and emery maker deals with today, and what MatruOS sets up for it

01Today

Batches are planned on memory so grit changeovers waste mix and time. Speed test records are kept loosely and cannot be shown after a burst complaint.

02In MatruOS

MatruOS sets up 9 routines, 1 workflow, 3 registers and 10 licences for a grinding wheel and emery maker, with an AI team that reads your own records and prepares the work.

03What changes

The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Where you sit

MatruOS starts from how your business earns

Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.

  1. bauxite and silica
  2. fused grain makers
  3. abrasive maker
  4. dealer
  5. fabricator or factory

Your customers

  • Hardware and MRO dealers
  • Fabrication and welding shops
  • Foundries and forge shops
  • Auto workshops and body shops
  • Furniture and woodwork units
  • OEM factories
  • Private-label brands

Your suppliers

  • Brown fused alumina and silicon carbide grain makers
  • Phenolic resin suppliers
  • Fibreglass mesh makers
  • Metal centre ring and label suppliers
  • Jumbo coated-abrasive roll importers and makers
  • Clay and frit suppliers

Credit and cash

Grain and resin 15-45 days or advance in shortages; dealers 30-60 days with quarterly schemes; OEMs 60-90 days

Grain and resin are 55-70% of cost; curing and firing cycles hold 1-3 days of stock; dealer credit 45-60 days

Your screens use your words

  • CustomerDealer
  • ItemWheel
  • InvoiceBill
  • productSize and grit
  • JobBatch

How it works

How MatruOS is set up for a grinding wheel and emery maker

Set-up takes a few minutes. After that, you change only what is different in your business.

  1. Describe the business in one lineFor example "Grinding wheel and emery maker", typed when you sign up.
  2. Recognised as a grinding wheel and emery makerRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
  3. Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
  4. Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.

Your AI team

What the AI team does for a grinding wheel and emery maker

Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Operations head

Groups pending orders by grit and size into batches, checks grain and resin stock, drafts the issue list and flags cost changes against prices

Reads dealer orders and schemes, mix and press batch and raw material rates

Works it out and shows you

Operations head

Keeps a complete batch record from mix to speed test and expiry, flags batches with missing tests or high bursts, and lists near-expiry stock

Reads curing and speed test log and mix and press batch

Works it out and shows you

Accountant

Prepares dealer statements net of scheme credits, lists overdue dealers and drafts reminders

Reads dealer orders and schemes and payments received

Asks you before sending

1 / 3

How you run

Your routines, already on a timetable

Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.

Every day4

  • 8:30 amPlan the day's mix batchesProduction supervisor · 2 steps
    1. 1Pick sizes and grits from orders and stock
    2. 2Issue grain and resin by recipe
  • 9:30 amMix and pressMixer and press operator · 2 steps
    1. 1Weigh each ingredient to the recipe
    2. 2Check pressed weight of first discs
  • 11:00 amSpeed test and markingQC and safety tester · 2 steps
    1. 1Speed test samples at 1.5 times marked maximum speed
    2. 2Print size, maximum speed, batch and expiry on every disc
  • 5:00 pmLoad the curing ovenProduction supervisor · 2 steps
    1. 1Stack plates and set the curing programme
    2. 2Note peak temperature and cycle

Every week2

  • MonDealer dues and ordersAccounts and dispatch · 2 steps
    1. 1List dealers past 60 days
    2. 2Send statements net of scheme credits
  • ThuExpiry and slow stock checkQC and safety tester · 2 steps
    1. 1List resin discs within 6 months of expiry in own and dealer stock
    2. 2Push them in schemes first

Every month1

  • 3rdGrain and resin cost reviewOwner · 2 steps
    1. 1Update grain, resin and mesh rates in cost sheet
    2. 2Revise dealer list if cost moves more than 3%

Every year1

  • AprYearly consent and calibrationOwner · 2 steps
    1. 1Renew pollution consent; dust collector maintained
    2. 2Calibrate scales, oven controllers and speed tester

Workflows

Each stage goes to the person who handles it

Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.

Dealer order to payment

  1. 1Order and scheme agreedOwnerNeeds approval
  2. 2Mixed and pressedMixer and press operator
  3. 3CuredProduction supervisor
  4. 4Speed tested and markedQC and safety tester
  5. 5Packed and billedAccounts and dispatch
  6. 6PaidAccounts and dispatch

Registers and SOPs

Your registers and standards

Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.

  • Mix and press batch

    Date · Batch no. · Product and size · Grain and grit · Grain (kg) · Resin (kg) · Filler (kg) · Pieces pressed

  • Curing and speed test log

    Batch no. · Oven or kiln · Peak temperature (°C) · Cycle hours · Max operating speed marked (m/s) · Test speed (m/s) · Pieces tested · Burst or rejected

  • Dealer orders and schemes

    Dealer · Order date · Items and quantity · Bill amount · Scheme discount · Received · Balance

  • Wheel speed test and marking

    No wheel bursts in a user's hands

    4 steps with checks

  • Mix and cure control

    Right hardness and strength in every batch

    4 steps with checks

Items and licences

Your first bill is right, and no licence lapses

Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.

ItemHSNGST
Cutting disc 4 inch (105 x 1 x 16 mm) · hundred680418%
Grinding disc 4 inch depressed centre · hundred680418%
Chop saw cut-off wheel 14 inch · piece680418%
Vitrified bench grinding wheel 6 inch · piece680418%
Vitrified surface grinding wheel (tool room) · piece680418%
Emery paper sheet (waterproof) · hundred680518%
Emery cloth roll (50 m) · roll680518%
Flap disc 4 inch · piece680518%
Abrasive belt · piece680518%
  • GST registrationGST department (GSTN)
  • Udyam (MSME) registrationMinistry of MSME (Udyam portal)
  • Factory licenceState factories departmentIf it applies
  • Pollution consent (CTO)State Pollution Control Board
  • PF registration (EPFO)EPFO (Employees' Provident Fund Organisation)
  • ESI registration (ESIC)ESIC (Employees' State Insurance Corporation)
  • Fire NOCState fire and emergency servicesIf it applies
  • TrademarkTrade Marks RegistryIf it applies
  • Packaged commodities registration (Legal Metrology)Legal Metrology department (Packaged Commodities Rules)If it applies
  • BIS licence (ISI mark)Bureau of Indian Standards (ISI mark)If it applies

Your people

The people who run it, each with their own login

Each person sees the screens and reminders for the work they do.

OwnerBuys grain and resin, sets dealer prices and schemes, handles OEM and private-label buyers.
Production supervisorPlans batches, controls mix recipes, runs ovens or kiln.
Mixer and press operatorWeighs grain, resin and filler, mixes, presses with mesh and rings.
QC and safety testerSpeed tests, balance and dimension checks, marks speed and expiry.
Accounts and dispatchBilling, dealer dues and schemes, GST, dispatch.

Not covered yet

  • Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
  • Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.

Questions people ask

How long does it take to set up MatruOS for a grinding wheel and emery maker?

Type one line about your business when you sign up, for example "Grinding wheel and emery maker". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.

Do I have to type all of this in?

No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.

Can I change the routines and workflows?

Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.

What does the AI team do without asking me?

It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.

Run a grinding wheel and emery maker on one system Set up for your trade when you sign up.

Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.

See plans and what each includes
Chat with the MatruOS team on WhatsApp, +91 97234 99901