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Metals and engineering · Makers and factories

MatruOS for a wire and nails maker

Set up the way a wire and nails maker runs: margin per kg over wire rod on drawn wire, binding wire, GI wire, nails, barbed wire and fencing; some drawing job work for others. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.

Metals and engineeringReady when you sign up

  • 8routines on a timetable
  • 2workflows with approvals
  • 2SOPs and checks
  • 3registers of your own
  • 3jobs for your AI team
  • 9licences tracked

7-day free trial, no card needed.

What this solves

What a wire and nails maker deals with today, and what MatruOS sets up for it

01Today

Drawing loss and zinc pick-up per tonne are guessed, not measured. Rate list lags wire rod and zinc moves, so margin goes.

02In MatruOS

MatruOS sets up 8 routines, 2 workflows, 3 registers and 9 licences for a wire and nails maker, with an AI team that reads your own records and prepares the work.

03What changes

The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Where you sit

MatruOS starts from how your business earns

Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.

  1. Induction furnace
  2. re-rolling mill (wire rod)
  3. wire drawer
  4. dealer
  5. contractor, farmer or nail user

Your customers

  • Hardware and building-material dealers
  • Steel stockists
  • Fencing contractors and farmers
  • Nail, mesh and fastener makers
  • Government and forest fencing tenders

Your suppliers

  • Re-rolling mills and wire rod stockists
  • Zinc ingot dealers
  • Acid suppliers
  • Carbide die makers
  • Power utility

Credit and cash

Wire rod on advance or 7 days; zinc on advance; dealers 15-45 days; tenders 60-90 days

Rod paid before delivery; 10-20 days stock; 15-45 days dealer credit; zinc is the second largest buy

Your screens use your words

  • CustomerParty
  • ItemGauge
  • InvoiceBill
  • productWire product
  • BatchCoil

How it works

How MatruOS is set up for a wire and nails maker

Set-up takes a few minutes. After that, you change only what is different in your business.

  1. Describe the business in one lineFor example "Wire and nails maker", typed when you sign up.
  2. Recognised as a wire and nails makerRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
  3. Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
  4. Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.

Your AI team

What the AI team does for a wire and nails maker

Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Operations head

Works out drawing loss per rod lot and gauge, zinc pick-up per tonne of GI wire, gauge-wise stock, and spent acid per tonne; flags lots and shifts above norm

Reads rod coil and yield register, galvanising log and acid and hazardous waste log

Works it out and shows you

Sales executive

Recomputes per-kg rates by gauge and product from this week's rod and zinc cost and drafts the dealer list

Reads wire rod and zinc purchase rates and current rate list

Asks you before sending

Accountant

Ages dealer dues, drafts statements and reminders, flags dealers to hold

Reads dealer ledger

Asks you before sending

1 / 3

How you run

Your routines, already on a timetable

Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.

Every day3

  • 8:00 amDaily gauge and product planMill supervisor · 3 steps
    1. 1Pick gauges and products for the day from dealer orders and stock
    2. 2Issue rod coils by lot and weigh them
    3. 3Check dies for size with a micrometer before the run
  • 11:00 amZinc bath readings and coating sampleGalvanising and furnace man · 3 steps
    1. 1Bath temperature 445-460 °C
    2. 2Zinc added and ash removed this shift
    3. 3Coating mass sample by strip test
  • 7:00 pmEnd of shift rod-in vs wire-outMill supervisor · 2 steps
    1. 1Weigh drawn coils, scale and end cuts per rod lot
    2. 2Enter in rod coil register; loss above 4% to be explained

Every week2

  • MonSend dealer rate listOwner · 3 steps
    1. 1Check this week's wire rod and zinc price
    2. 2Set rates per kg by gauge and product
    3. 3Send list to dealers on approval
  • SatDealer dues and dispatch holdsAccountant · 2 steps
    1. 1List dealers past 30 days
    2. 2Send statements and call the biggest

Every month1

  • 10thSpent acid and zinc dross disposal recordAccountant · 2 steps
    1. 1Total spent acid and dross sent this month with manifests
    2. 2Check stock of spent acid on site is within consent limit

Every year1

  • JunRenew consent and file hazardous waste annual returnOwner · 2 steps
    1. 1File Form 4 annual return for hazardous waste by 30 June
    2. 2Renew consent to operate before expiry

Workflows

Each stage goes to the person who handles it

Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.

Dealer order to collection

  1. 1Order by gauge and kgOwner
  2. 2Credit checkedAccountantNeeds approval
  3. 3Made or picked from stockMill supervisor
  4. 4Weighed and billedAccountant
  5. 5Delivered and paidAccountant

Spent acid dispatch to recycler

  1. 1Tanker booked with authorised recyclerOwner
  2. 2Weighed and manifest filledAccountant
  3. 3Receipt from recycler filedAccountant

Registers and SOPs

Your registers and standards

Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.

  • Rod coil and yield

    Rod coil or lot number · Supplier · Rod kg in · Gauge drawn to · Wire kg out · Scale and end cut kg · Drawing loss % · Product made

  • Galvanising log

    Date · Shift · Wire kg galvanised · Zinc added kg · Ash and dross removed kg · Bath temperature (°C) · Zinc coating g/m2 (sample)

  • Acid and hazardous waste log

    Date · Fresh acid kg · Spent acid kg sent · Sent to (authorised recycler or TSDF) · Manifest number

  • GI wire coating and gauge

    Meet the coating the dealer and tender ask for

    3 steps with checks

  • Acid pickling and waste handling

    Keep the consent and keep workers safe

    3 steps with checks

Items and licences

Your first bill is right, and no licence lapses

Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.

ItemHSNGST
Black annealed binding wire 18-20 SWG · kg721718%
MS hard-drawn wire · kg721718%
GI wire 8-14 SWG · kg721718%
Barbed wire (GI) · kg731318%
Chain link fencing · kg731418%
Wire nails (polished) · kg731718%
Roofing nails with washer · kg731718%
Wire drawing job work · kg998818%
End cuts and scale scrap · kg720418%
Zinc ash and dross · kg262018%
  • GST registrationGST department (GSTN)
  • Udyam (MSME) registrationMinistry of MSME (Udyam portal)
  • Factory licenceState factories department
  • Pollution consent (CTO)State Pollution Control Board
  • Hazardous waste authorisationState Pollution Control Board (Hazardous Waste Rules 2016)
  • PF registration (EPFO)EPFO (Employees' Provident Fund Organisation)
  • ESI registration (ESIC)ESIC (Employees' State Insurance Corporation)
  • BIS licence (ISI mark)Bureau of Indian Standards (ISI mark)If it applies
  • GeM seller registrationGovernment e-Marketplace (GeM)If it applies

Your people

The people who run it, each with their own login

Each person sees the screens and reminders for the work they do.

OwnerBooks wire rod and zinc, sets dealer rates, handles pollution board.
Mill supervisorPlans gauges, die changes, checks yield.
Drawing operatorRuns blocks, changes dies, coils wire.
Galvanising and furnace manRuns zinc bath and annealing pit, skims ash.
Nail machine operatorSets nail machines, polishes and packs nails.
AccountantBilling, dealer dues, GST TDS on scrap, hazardous waste returns.

Not covered yet

  • Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
  • Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.

Questions people ask

How long does it take to set up MatruOS for a wire and nails maker?

Type one line about your business when you sign up, for example "Wire and nails maker". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.

Do I have to type all of this in?

No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.

Can I change the routines and workflows?

Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.

What does the AI team do without asking me?

It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.

Run a wire and nails maker on one system Set up for your trade when you sign up.

Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.

See plans and what each includes
Chat with the MatruOS team on WhatsApp, +91 97234 99901