Your customers
- Motor and pump makers
- Fan makers
- Transformer makers
- Winding wire dealers serving rewinding shops
- Appliance makers
Electronics and appliances · Makers and factories
MatruOS for a winding wire and DPC strip maker
Set up the way a winding wire and DPC strip maker runs: conversion over copper, sold per kg by gauge; job conversion of customer copper for larger buyers. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.
Ready when you sign up
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What this solves
What a winding wire and DPC strip maker deals with today, and what MatruOS sets up for it
Today
Copper moves daily; gauge rates sent late or wrong. Copper yield and enamel use not checked; losses hide in scrap.
In MatruOS
MatruOS sets up 8 routines, 1 workflow, 3 registers and 10 licences for a winding wire and DPC strip maker, with an AI team that reads your own records and prepares the work.
What changes
The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Where you sit
MatruOS starts from how your business earns
Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.
- Rod mill
- winding wire maker
- motor, pump, fan and transformer makers and rewinding shops
Your suppliers
- Copper rod mills and traders
- Enamel (varnish) makers
- Kraft and crepe paper suppliers
- Die makers
- Spool makers
Credit and cash
Copper on advance or 7 days at the day's rate; enamel 30 days; motor makers pay 30-60 days, dealers 15-45 days; some OEMs send their own copper for conversion
Copper is paid before the wire is made, and customer money comes 30-60 days later; a copper fall while stock is high wipes out the conversion margin
Your screens use your words
CustomerPartyItemGaugeInvoiceBillproductWinding wireBatchLotunit_of_saleSpool
How it works
How MatruOS is set up for a winding wire and DPC strip maker
Set-up takes a few minutes. After that, you change only what is different in your business.
- Describe the business in one lineFor example "Winding wire and DPC strip maker", typed when you sign up.
- Recognised as a winding wire and DPC strip makerRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
- Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
- Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.
Your AI team
What the AI team does for a winding wire and DPC strip maker
Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Prepares the day's gauge-wise rate sheet from copper and conversion and sends it to dealers and parties on approval
Asks you before sending
Works out copper loss and enamel per tonne by machine and gauge, flags outliers, and links any complaint to its lot
Works it out and shows you
Builds ageing and spools-out per party and drafts reminders
Asks you before sending
1 / 3
How you run
Your routines, already on a timetable
Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.
Every day
7:30 amEnamelling oven and line check
- 1Oven zone temperatures at the set points
- 2Annealer and line speed per gauge chart
- 3Die condition checked; worn dies sent for repolish
10:30 amDaily gauge rate sheet from copper
- 1Read MCX copper and rod supplier's rate
- 2Rate per gauge = copper basis + conversion for that gauge
- 3Send the approved rate sheet to dealers and regular parties
2:00 pmLot testing and spool release
- 1Breakdown voltage, elongation, pinholes and resistance on each lot
- 2Release passed spools with lot label; hold failures
Every week
SatCopper yield and enamel use
- 1Compare rod issued with net wire plus scrap
- 2Enamel used per tonne of wire by gauge
TueDues and returnable spool follow-up
- 1Ageing by party; reminders
- 2Spools out with each party; ask for returns or bill them
Every month
28thMonth-end copper stock and position
- 1Count rod, wire in process, finished spools and scrap by kg
- 2Compare copper held with copper sold forward; tell owner the open position
Every year
AprLab instrument calibration
- 1Calibrate breakdown tester, micrometer, bridge and elongation tester
Workflows
Each stage goes to the person who handles it
Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.
Gauge order to payment
- 1Order by gauge and kg at copper basis
- 2Credit checkedNeeds approval
- 3Drawn and enamelled
- 4Lot tested and released
- 5Dispatched with test report
- 6Paid and spools returned
Registers and SOPs
Your registers and standards
Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.
Lot test register
Copper issue and yield
Orders and gauge rates
Winding wire lot test
Each lot meets IS 13730 so motors do not burn
Copper issue and scrap control
Keep copper loss within the norm
Items and licences
Your first bill is right, and no licence lapses
Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.
| Item | HSN | GST |
|---|---|---|
| Super-enamelled round copper wire class 155 (14-25 SWG) | 8544 | 18% |
| Fine enamelled copper wire (30-44 SWG) | 8544 | 18% |
| Dual-coat enamelled copper wire class 200 | 8544 | 18% |
| Submersible winding wire (PVC or poly wrapped) | 8544 | 18% |
| Paper-covered copper strip (DPC/TPC) | 8544 | 18% |
| Enamelled rectangular copper strip | 8544 | 18% |
| Paper-covered aluminium strip | 8544 | 18% |
| Conversion job work on customer copper | 998898 | 18% |
| Copper scrap (drawing and enamel scrap) | 7404 | 18% |
- GST registration
- Udyam (MSME) registration
- Factory licence
- Pollution consent (CTO)
- Weighing scale stamping
- PF registration (EPFO)
- ESI registration (ESIC)
- BIS licence (ISI mark)If it applies
- Fire NOCIf it applies
- Hazardous waste authorisationIf it applies
Your people
The people who run it, each with their own login
Each person sees the screens and reminders for the work they do.
OwnerBooks copper, sets gauge rates, deals with OEM and dealer parties.
Production supervisorPlans gauges on machines, watches oven temperatures, controls copper issue.
Machine operatorRuns drawing and enamelling machines, changes dies and spools, records speeds.
Lab testerTests each lot, keeps lot test register, releases spools.
AccountantBills, copper account, dues, spool returns.
Not covered yet
- Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
- Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.
Questions people ask
How long does it take to set up MatruOS for a winding wire and DPC strip maker?
Type one line about your business when you sign up, for example "Winding wire and DPC strip maker". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.
Do I have to type all of this in?
No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.
Can I change the routines and workflows?
Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.
What does the AI team do without asking me?
It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.
Electronics and appliances
Other makers and factories in electronics and appliances
Run a winding wire and DPC strip maker on one system Set up for your trade when you sign up.
Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.
See plans and what each includes