Your customers
- Confectionery and biscuit makers
- Pharma (dextrose
- Starch excipient)
- Textile and paper mills
- Food processors
- Oil mills (germ)
- Poultry and cattle feed makers (gluten
- Fibre)
Food and grocery · Makers and factories
MatruOS for a maize starch and glucose plant
Set up the way a maize starch and glucose plant runs: product slate over maize cost: native and modified starch, liquid glucose, dextrose, maltodextrin, plus germ, gluten, fibre and steep liquor. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.
Ready when you sign up
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What this solves
What a maize starch and glucose plant deals with today, and what MatruOS sets up for it
Today
Yield across starch, germ, gluten and fibre not closed daily. Steam and power per tonne drift up.
In MatruOS
MatruOS sets up 8 routines, 1 workflow, 4 registers and 13 licences for a maize starch and glucose plant, with an AI team that reads your own records and prepares the work.
What changes
The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Where you sit
MatruOS starts from how your business earns
Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.
- farmer
- maize trader
- starch plant
- food, pharma and industrial users
Your suppliers
- Maize traders and farmers
- Enzyme and chemical suppliers
- Coal or biomass for boilers
- Packaging and tanker transporters
Credit and cash
Pays maize traders in 7-15 days; sells to industry on 30-60 days on contract; feed by-products cash or 7 days
Maize bought at kharif (Oct-Dec) and rabi (Apr-May) harvests and held 2-4 months; receivables of 30-60 days are the largest working capital
Your screens use your words
OrderContractItemBatchdeliveryDispatch
How it works
How MatruOS is set up for a maize starch and glucose plant
Set-up takes a few minutes. After that, you change only what is different in your business.
- Describe the business in one lineFor example "Maize starch and glucose plant", typed when you sign up.
- Recognised as a maize starch and glucose plantRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
- Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
- Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.
Your AI team
What the AI team does for a maize starch and glucose plant
Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Closes the daily mass balance on dry basis, compares each product and utility with norms and flags losses
Works it out and shows you
Drafts the COA for each dispatch from batch test results in the customer's format and checks it against the contract spec
Asks you before sending
Plans dispatch per contract, holds dispatch over credit limit for approval and drafts payment reminders
Asks you before sending
Shows maize stock days and price by origin and suggests buying quantities
Works it out and shows you
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How you run
Your routines, already on a timetable
Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.
Every day
8:00 amMaize gate quality and intake
- 1Moisture
- 2Aflatoxin rapid test
- 3Damaged and broken grain within the contract
9:00 amDaily mass balance and utilities
- 1Maize ground vs starch, germ, gluten, fibre and glucose made
- 2Steam and power per tonne of maize
- 3Loss against the norm
10:00 amDaily dispatch plan against contracts
- 1Contracts due this week; tankers and trucks booked
- 2Hold dispatch to customers over credit limit
12:00 pmBatch release and COA
- 1Test each batch to the customer spec
- 2Release and issue COA with the dispatch
Every week
MonWeekly maize buying and stock days
- 1Stock days of maize and prices by origin
- 2Ethanol-demand and mandi price signals
Every month
5thMonthly yield report, effluent and statutory returns
- 1Monthly yields and utility norms
- 2ETP performance and pollution board returns
- 3Boiler and factory statutory records
Every year
JunAnnual maintenance shutdown and renewals
- 1Shutdown for centrifuges, evaporators and boilers
- 2Boiler inspection, consent, factory licence and FSSAI renewal
Workflows
Each stage goes to the person who handles it
Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.
Contract to collection
- 1Contract and spec agreedNeeds approval
- 2Batch made and tested
- 3Dispatched with COA
- 4Payment collected
Registers and SOPs
Your registers and standards
Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.
Maize intake
Daily mass balance
Batches and COA
Customer contracts and dispatch
Maize intake check
Only sound maize enters the steep
Batch release with COA
Every dispatch to spec with a COA
Items and licences
Your first bill is right, and no licence lapses
Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.
| Item | HSN | GST |
|---|---|---|
| Maize starch (native) 50 kg bag | 110812 | 5% |
| Modified starch (textile or paper) | 350510 | 18% |
| Liquid glucose (42 DE) | 170230 | 5% |
| Dextrose monohydrate | 170230 | 5% |
| Maltodextrin | 170290 | 5% |
| Maize germ (dried) | 110430 | 5% |
| Maize gluten meal (60% protein) | 230310 | 5% |
| Maize fibre (feed) | 230310 | 5% |
| Corn steep liquor | 230310 | 5% |
- GST registration
- Udyam (MSME) registration
- FSSAI food licence
- Factory licence
- Pollution consent (CTO)
- Boiler registration and certificate
- Fire NOC
- Weighing scale stamping
- PF registration (EPFO)
- ESI registration (ESIC)
- Hazardous waste authorisationIf it applies
- Import Export Code (IEC)If it applies
- APMC mandi licenceIf it applies
Your people
The people who run it, each with their own login
Each person sees the screens and reminders for the work they do.
Managing directorMaize buying strategy, customer contracts and pricing, finance.
Plant headRuns steeping, separation and conversion, daily mass balance, shutdown planning.
Purchase managerBuys maize across states and seasons, checks quality at the gate.
QC managerTests incoming maize, releases batches with COA, handles complaints.
Shift engineerRuns the shift, records process readings, steam and power.
Sales and logisticsDispatch schedules, tankers, invoices, collections.
Not covered yet
- Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
- Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.
Questions people ask
How long does it take to set up MatruOS for a maize starch and glucose plant?
Type one line about your business when you sign up, for example "Maize starch and glucose plant". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.
Do I have to type all of this in?
No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.
Can I change the routines and workflows?
Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.
What does the AI team do without asking me?
It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.
Food and grocery
Other makers and factories in food and grocery
Run a maize starch and glucose plant on one system Set up for your trade when you sign up.
Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.
See plans and what each includes