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Fuel, energy and recycling · Makers and factories

MatruOS for a hard coke oven unit

Set up the way a hard coke oven unit runs: selling hard coke and nut coke by the tonne to foundries, ferro-alloy, pig-iron and chemical plants; coke breeze and fines to brick kilns and briquette makers. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.

Fuel, energy and recyclingReady when you sign up

  • 9routines on a timetable
  • 2workflows with approvals
  • 2SOPs and checks
  • 3registers of your own
  • 3jobs for your AI team
  • 9licences tracked

7-day free trial, no card needed.

What this solves

What a hard coke oven unit deals with today, and what MatruOS sets up for it

01Today

Yield drops from tired ovens or wet coal and the loss is not seen until month end. Coal lots lapse because lifting deadlines are missed.

02In MatruOS

MatruOS sets up 9 routines, 2 workflows, 3 registers and 9 licences for a hard coke oven unit, with an AI team that reads your own records and prepares the work.

03What changes

The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Where you sit

MatruOS starts from how your business earns

Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.

  1. Coal mine or washery
  2. e-auction or trader
  3. coke oven unit
  4. foundry, ferro-alloy or chemical plant

Your customers

  • Foundries (cupola coke)
  • Ferro-alloy plants
  • Pig iron and sponge iron units
  • Chemical plants (calcium carbide, soda ash)
  • Coal and coke traders (S-519)
  • Brick kilns (breeze)

Your suppliers

  • Coal India / BCCL e-auction and NRS linkage (coking coal)
  • Washeries (washed coal)
  • Coal traders
  • Transporters (trucks, rail rakes)

Credit and cash

Coal is paid in advance for e-auction lots (EMD plus full payment before lifting); buyers pay coke 15-45 days after delivery and lab test; traders want cash

Coal advance for each auction lot; 3-5 days of coking and dispatch; 1-1.5 months of receivables; heavy working capital against thin margins

Your screens use your words

  • CustomerBuyer
  • ItemCoke
  • InvoiceTax invoice
  • productCoke size
  • SupplierCoal source

How it works

How MatruOS is set up for a hard coke oven unit

Set-up takes a few minutes. After that, you change only what is different in your business.

  1. Describe the business in one lineFor example "Hard coke oven unit", typed when you sign up.
  2. Recognised as a hard coke oven unitRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
  3. Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
  4. Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.

Your AI team

What the AI team does for a hard coke oven unit

Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Store keeper

Works out coke yield and coking hours per oven and per coal lot and lists ovens and lots below normal

Reads oven charging and pushing and coal lots and quality

Works it out and shows you

Operations head

Lists booked coal lots with lifting deadlines and pending challans, and reminds the proprietor of upcoming auctions

Reads coal lots and quality

Works it out and shows you

Accountant

Lists buyer dues and quality claims and drafts rate revision letters when coal cost per tonne of coke moves

Reads coke dispatch and quality and coal lots and quality

Asks you before sending

1 / 3

How you run

Your routines, already on a timetable

Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.

Every day3

  • 6:00 amMorning charging and pushing roundOven in-charge · 3 steps
    1. 1Push ovens that completed their coking time
    2. 2Quench with measured water; coke moisture kept low
    3. 3Recharge emptied ovens and note time and tonnes
  • 11:00 amCoal and coke testingChemist · 3 steps
    1. 1Proximate analysis of the day's coke by size
    2. 2Moisture of coke before dispatch
    3. 3Test incoming coal lots
  • 2:00 pmCoke dispatch and invoicingWeighbridge clerk · 2 steps
    1. 1Weigh trucks, attach quality slip, raise invoice and e-way bill
    2. 2Match tonnes sent with the order

Every week2

  • MonWeekly coke yield and oven performanceProprietor · 2 steps
    1. 1Coke out against coal charged per oven and per coal lot
    2. 2List ovens with low yield or long coking time for repair
  • WedCoal auction calendar and lifting deadlinesProprietor · 2 steps
    1. 1Upcoming e-auction notices and coal needed for the next month
    2. 2Lots booked and lifting deadlines; challans pending

Every month2

  • 5thMonthly buyer dues and rate reviewProprietor · 2 steps
    1. 1Dues over 30 days by buyer
    2. 2Rate revision letters when coal cost moves
  • 20thMonthly stack and ambient monitoringProprietor · 2 steps
    1. 1Stack and ambient air test by an approved lab
    2. 2Water sprinkling on roads and coal yard daily

Every year1

  • MarYearly consent and factory licence renewalProprietor · 2 steps
    1. 1SPCB consent to operate and Dhanbad action plan compliance report
    2. 2Factory licence and worker medical check-ups

Workflows

Each stage goes to the person who handles it

Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.

Coke order from enquiry to payment

  1. 1Enquiry with size and qualityProprietor
  2. 2Rate and credit agreedProprietorNeeds approval
  3. 3Tested and loadedChemist
  4. 4Weighed and invoicedWeighbridge clerk
  5. 5PaidProprietor

Coal lot from auction to oven

  1. 1Bid placed and wonProprietorNeeds approval
  2. 2Full payment and challanProprietor
  3. 3Lifted and weighedWeighbridge clerk
  4. 4Tested and stackedChemist

Registers and SOPs

Your registers and standards

Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.

  • Oven charging and pushing

    Date · Oven number · Coal lot · Coal charged (t) · Charged at · Pushed at · Coking hours · Coke out (t)

  • Coal lots and quality

    Lot or auction number · Source mine or washery · Tonnes · Ash % · Volatile matter % · Price per tonne · Lifting deadline

  • Coke dispatch and quality

    Date · Buyer · Size · Tonnes · Ash % · Fixed carbon % · Moisture % · Amount

  • Oven charging and pushing

    Full coking with less smoke and higher yield

    4 steps with checks

  • Coke quality testing

    Sell coke to the agreed spec and avoid claims

    4 steps with checks

Items and licences

Your first bill is right, and no licence lapses

Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.

ItemHSNGST
Hard coke 50-80 mm (foundry) · tonne2704003018%
Hard coke 25-50 mm · tonne2704003018%
Nut coke 10-25 mm · tonne2704003018%
Coke breeze and fines · tonne2704003018%
Low ash metallurgical coke (selected) · tonne2704003018%
  • Pollution consent (CTO)State Pollution Control Board
  • Factory licenceState factories department
  • GST registrationGST department (GSTN)
  • Udyam (MSME) registrationMinistry of MSME (Udyam portal)
  • PF registration (EPFO)EPFO (Employees' Provident Fund Organisation)
  • ESI registration (ESIC)ESIC (Employees' State Insurance Corporation)
  • Weighing scale stampingLegal Metrology department
  • Mining lease or quarry permitState mines and geology departmentIf it applies
  • Fire NOCState fire and emergency services

Your people

The people who run it, each with their own login

Each person sees the screens and reminders for the work they do.

ProprietorBids at coal auctions, fixes coke prices, handles buyers and the pollution board.
Oven in-chargePlans charging and pushing, watches oven condition, controls quench.
ChemistTests coal and coke for ash, VM, fixed carbon and moisture, signs quality slips.
Oven workerCharges coal, levels the charge, pushes and quenches coke.
Weighbridge clerkWeighs coal in and coke out and keeps challans and e-way bills.

Not covered yet

  • Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
  • Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.

Questions people ask

How long does it take to set up MatruOS for a hard coke oven unit?

Type one line about your business when you sign up, for example "Hard coke oven unit". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.

Do I have to type all of this in?

No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.

Can I change the routines and workflows?

Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.

What does the AI team do without asking me?

It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.

Run a hard coke oven unit on one system Set up for your trade when you sign up.

Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.

See plans and what each includes
Chat with the MatruOS team on WhatsApp, +91 97234 99901