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Fuel, energy and recycling · Makers and factories

MatruOS for a ship-breaking yard

Set up the way a ship-breaking yard runs: realisation from re-rollable plates, HMS scrap, non-ferrous metals, machinery and fittings above the ship's cost per LDT plus cutting, labour and duty. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.

Fuel, energy and recyclingReady when you sign up

  • 9routines on a timetable
  • 1workflows with approvals
  • 2SOPs and checks
  • 3registers of your own
  • 3jobs for your AI team
  • 12licences tracked

7-day free trial, no card needed.

What this solves

What a ship-breaking yard deals with today, and what MatruOS sets up for it

01Today

Ship P&L is known only after months while steel prices move. Hundreds of small sales leak by weight or lot.

02In MatruOS

MatruOS sets up 9 routines, 1 workflow, 3 registers and 12 licences for a ship-breaking yard, with an AI team that reads your own records and prepares the work.

03What changes

The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Where you sit

MatruOS starts from how your business earns

Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.

  1. Ship owner
  2. cash buyer
  3. plot
  4. re-rollers, furnaces and goods dealers

Your customers

  • Steel re-rolling mills
  • Induction furnace units
  • Sosiya goods dealers
  • Non-ferrous traders

Your suppliers

  • Cash buyers (ships)
  • Oxygen and LPG suppliers
  • Contract labour suppliers
  • Transport

Credit and cash

Ship paid by LC in USD; plates and scrap sold mostly against advance or 7 days; goods dealers pay before lifting

LC for the full ship (Rs 30-60 crore for a mid-size ship) paid before beaching; sales come in over 3-6 months; exchange and steel price risk sit with the plot

Your screens use your words

  • CustomerBuyer
  • OrderShip
  • ItemLot
  • InvoiceBill
  • SupplierCash buyer

How it works

How MatruOS is set up for a ship-breaking yard

Set-up takes a few minutes. After that, you change only what is different in your business.

  1. Describe the business in one lineFor example "Ship-breaking yard", typed when you sign up.
  2. Recognised as a ship-breaking yardRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
  3. Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
  4. Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.

Your AI team

What the AI team does for a ship-breaking yard

Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Operations head

Lists blocks to cut by plan sequence, buyers paid and due to lift, and workers missing training or PPE

Reads ship files, sales by lot and worker training and PPE

Works it out and shows you

Accountant

Matches weighbridge slips with lots and invoices, and tags TCS and buyers' TDS per sale

Reads sales by lot and weighbridge slips

Works it out and shows you

Accountant

Builds live ship P&L in rupees and USD per LDT against realised sales and flags price risk

Reads ship files, sales by lot and steel price

Works it out and shows you

1 / 3

How you run

Your routines, already on a timetable

Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.

Every day4

  • 7:00 amMorning gas check and hot-work permitsSafety officer · 3 steps
    1. 1Gas test of compartments to be cut today
    2. 2Oxygen level in enclosed spaces
    3. 3Issue hot-work permits; PPE checked at gate
  • 8:00 amDay's cutting and dispatch planYard manager · 2 steps
    1. 1Blocks to be cut by sequence of the Ship Recycling Plan
    2. 2Trucks booked for buyers who have paid
  • 11:00 amWeigh and dispatch salesSales clerk · 2 steps
    1. 1Weigh each truck; slip photo matched to the buyer's lot
    2. 2Invoice with TCS and e-way bill
  • 6:30 pmDay output and incident reportYard manager · 2 steps
    1. 1Tonnes cut and dispatched by item
    2. 2Any incident or near miss written

Every week2

  • MonWeekly ship P&L reviewPlot owner · 2 steps
    1. 1Realised so far against ship cost per LDT
    2. 2Steel price trend; decide to sell plates now or hold
  • SatWeekly safety toolbox talkSafety officer · 1 steps
    1. 1Talk on falls, falling plates and fire; attendance signed

Every month1

  • 5thMonthly hazardous waste and labour returnsSafety officer · 2 steps
    1. 1Hazardous waste sent to TSDF with manifests
    2. 2Contract labour register and wages checked

Every year1

  • MarYearly authorisation and consent renewalPlot owner · 2 steps
    1. 1Renew facility authorisation, consents and plot lease
    2. 2Update the Ship Recycling Facility Plan

Workflows

Each stage goes to the person who handles it

Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.

Ship purchase to sale

  1. 1Bid accepted and LC openedPlot ownerNeeds approval
  2. 2IHM and Ship Recycling Plan approvedSafety officer
  3. 3Beached with permissionsYard manager
  4. 4Gas-free and cutting startedSafety officer
  5. 5Items sold and dispatchedSales clerk
  6. 6Ship closed with P&LPlot owner

Registers and SOPs

Your registers and standards

Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.

  • Ship files

    Ship name and IMO · LDT · Price USD per LDT · LC number · IHM verified · Ship Recycling Plan approved · Beaching date · Gas-free certificate date

  • Sales by lot

    Date · Ship · Item · Buyer · Weighbridge tonnes · Rate · Amount · Advance received

  • Worker training and PPE

    Worker name · Contractor · Trade · Safety training date · PPE issued · Medical check date · ID verified

  • Safe gas cutting

    No fire, explosion or fall

    4 steps with checks

  • Ship papers under the Ship Recycling Act

    Clear approvals and audits

    4 steps with checks

Items and licences

Your first bill is right, and no licence lapses

Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.

ItemHSNGST
Re-rollable ship plates · tonne720418%
HMS melting scrap (ship) · tonne720418%
Cast iron scrap · tonne720418%
Copper and brass from ship · kg740418%
Aluminium from ship · kg760218%
Used ship machinery (generators and pumps) · piece847918%
Used cables · kg854418%
Ship furniture and fittings lot · lot940318%
  • GST registrationGST department (GSTN)
  • Import Export Code (IEC)DGFT (Import Export Code)
  • PANIncome Tax Department
  • TAN (tax deduction account number)Income Tax Department
  • Hazardous waste authorisationState Pollution Control Board (Hazardous Waste Rules 2016)
  • Pollution consent (CTO)State Pollution Control Board
  • Factory licenceState factories department
  • Contract labour licenceLabour department (Contract Labour Act, or Labour Codes)
  • PF registration (EPFO)EPFO (Employees' Provident Fund Organisation)
  • ESI registration (ESIC)ESIC (Employees' State Insurance Corporation)
  • PESO licence (fuel, gas or explosives)PESO (Petroleum and Explosives Safety Organisation)
  • Insurance policyInsurance company

Your people

The people who run it, each with their own login

Each person sees the screens and reminders for the work they do.

Plot ownerBids for ships, LCs, sales pricing, approvals with GMB and DGS.
Yard managerCutting sequence, daily output, dispatch.
Safety officerGas-free checks, permits to work, PPE and training records, hazardous waste.
Contractor supervisorCutters and loaders, attendance, wages.
Sales clerkWeighbridge, buyer lots, invoices and e-way bills.

Not covered yet

  • Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
  • Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.

Questions people ask

How long does it take to set up MatruOS for a ship-breaking yard?

Type one line about your business when you sign up, for example "Ship-breaking yard". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.

Do I have to type all of this in?

No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.

Can I change the routines and workflows?

Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.

What does the AI team do without asking me?

It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.

Run a ship-breaking yard on one system Set up for your trade when you sign up.

Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.

See plans and what each includes
Chat with the MatruOS team on WhatsApp, +91 97234 99901