Your customers
- Steel re-rolling mills and foundries (furnace oil)
- Industrial boiler users
- Cement plants (char as fuel)
- Carbon black grinders
- Steel scrap dealers
- Tyre producers buying EPR certificates
Fuel, energy and recycling · Makers and factories
MatruOS for a tyre pyrolysis oil plant
Set up the way a tyre pyrolysis oil plant runs: sale of pyrolysis oil as industrial furnace fuel; sale of steel wire scrap and raw carbon black (char); EPR certificates sold to tyre producers and importers on the CPCB waste-tyre portal. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.
Ready when you sign up
- 10
- 1
- 3
- 4
- 4
- 12
What this solves
What a tyre pyrolysis oil plant deals with today, and what MatruOS sets up for it
Today
Oil yield falls batch to batch and nobody knows if it is tyre mix, leaks or theft. Tyre stock runs out or piles up because buying is by phone at random rates.
In MatruOS
MatruOS sets up 10 routines, 1 workflow, 4 registers and 12 licences for a tyre pyrolysis oil plant, with an AI team that reads your own records and prepares the work.
What changes
The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Where you sit
MatruOS starts from how your business earns
Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.
- Tyre user
- tyre shop or kabadi
- aggregator
- pyrolysis plant
- furnaces, cement plants and scrap mills; EPR credit
- tyre producer
Your suppliers
- Tyre shops and retreaders
- Waste tyre aggregators and kabadi contractors
- Fleet owners (old truck tyres)
- Burner wood and diesel suppliers
- Caustic and lime (scrubber)
Credit and cash
Tyres bought cash or advance to aggregators; oil sold against advance or 7-15 days to known furnaces; char and steel cash on lifting; EPR certificate deals paid 30-60 days after transfer
One 10 TPD batch needs about Rs 1.5-1.8 lakh of tyres a day; oil lifted every 3-5 days by tanker; EPR money arrives quarterly
Your screens use your words
CustomerPartyOrderTanker orderItemBatchInvoiceBillSupplierTyre supplierproductOil
How it works
How MatruOS is set up for a tyre pyrolysis oil plant
Set-up takes a few minutes. After that, you change only what is different in your business.
- Describe the business in one lineFor example "Tyre pyrolysis oil plant", typed when you sign up.
- Recognised as a tyre pyrolysis oil plantRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
- Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
- Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.
Your AI team
What the AI team does for a tyre pyrolysis oil plant
Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Works out oil, char and steel yield and loss for each batch, compares reactors and tyre mixes, and flags batches below 40% oil or above 10% loss with the likely cause
Works it out and shows you
Projects tyre need for the next 7 days of batches, ranks suppliers by rate, yield and traceability, and prepares the week's buying list
Asks you before paying
Lists parties past 15 days, drafts payment reminders, and marks parties whose next tanker should wait
Asks you before sending
Prepares the monthly EPR portal data, checks certificates against real output, and lists producers with unpaid certificate transfers
Asks you before signing and sending
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How you run
Your routines, already on a timetable
Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.
Every day
6:00 amReactor cool-down check and discharge
- 1Read reactor temperature before opening the door
- 2Pressure gauge at zero and gas valves closed
- 3Screw out carbon black into bags and weigh
- 4Pull steel wire and weigh
8:30 amTyre loading and fire-on
- 1Weigh tyres loaded into the reactor
- 2Door bolts and gasket checked before fire-on
- 3Water seal level and condenser water flow checked
- 4Note fire-on time in batch log
12:00 pmHeating watch and gas flare log
- 1Reactor temperature on PLC
- 2Condenser outlet oil temperature
- 3Non-condensable gas going to burner or flare; no open venting
- 4Scrubber water pH
7:00 pmDaily batch yield and mass balance
- 1Oil litres, carbon black kg and steel kg against tyres loaded
- 2Flag a batch whose oil yield is below 40% or whose loss is above 10%
Every week
MonWeekly tyre buying and stock plan
- 1Tyre stock in yard against next 7 days of batches
- 2Call aggregators with rate for truck tyres and mixed tyres
- 3Check every supplier is EPR-traceable (domestic waste tyres only)
ThuOil sales and party dues
- 1Oil in tanks against open tanker orders
- 2Parties past 15 days; stop dispatch to defaulters
SunCondenser and gas line cleaning
- 1Clean heavy oil separator and condenser tubes
- 2Flame arrestor and safety valve checked
Every month
7thMonthly EPR data and certificate check
- 1Enter last month's tyres processed and products sold on the CPCB portal
- 2Match certificates generated with output; keep within 5% of real recycling
- 3Follow up producers on certificate payments
Every year
FebConsent, fire NOC and factory licence renewal
- 1Consent to operate and hazardous waste authorisation validity checked
- 2Fire NOC, factory licence, PESO storage licence and insurance renewed
- 3Stack monitoring report from an approved lab filed
Workflows
Each stage goes to the person who handles it
Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.
Oil tanker order to payment
- 1Party order and advance
- 2Tank dip and sample drawn
- 3Tanker filled and weighed
- 4Bill and e-way bill made
- 5Gate pass approvedNeeds approval
- 6Payment received
Registers and SOPs
Your registers and standards
Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.
Reactor batch log
Tyre inward and weighbridge
Oil and by-product dispatch
EPR and mass balance
Reactor loading and cooling safety
Prevent fire and explosion when the reactor is opened or heated
Oil dispatch and quality check
Ship oil that furnaces accept and that matches the bill
EPR traceability of tyres
Keep EPR certificates valid and avoid revocation
Items and licences
Your first bill is right, and no licence lapses
Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.
| Item | HSN | GST |
|---|---|---|
| Tyre pyrolysis oil (furnace fuel) | 2710 | 18% |
| Distilled pyrolysis oil (light fraction) | 2710 | 18% |
| Raw carbon black (char) in bags | 2803 | 18% |
| Ground carbon black (pulverised) | 2803 | 18% |
| Steel bead and belt wire scrap | 7204 | 18% |
| Waste tyre EPR certificate | 998599 | 18% |
- Pollution consent (CTO)
- Hazardous waste authorisation
- Factory licence
- Fire NOC
- GST registration
- Udyam (MSME) registration
- PF registration (EPFO)
- ESI registration (ESIC)
- PESO licence (fuel, gas or explosives)If it applies
- Weighing scale stamping
- Insurance policy
- Professional tax registrationIf it applies
Your people
The people who run it, each with their own login
Each person sees the screens and reminders for the work they do.
OwnerBuys tyres in bulk, sells oil to furnaces, sells EPR certificates, handles pollution board and NGT matters.
Plant managerPlans batches, signs batch log, controls PLC settings, checks mass balance.
Reactor operatorLoads reactor, runs burner, watches temperature and pressure, cools and discharges.
HelperCuts and stacks tyres, bags carbon black, pulls steel wire, cleans condensers.
AccountantRecords weighbridge slips, raises bills and e-way bills, files GST and EPR returns.
Not covered yet
- Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
- Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.
Questions people ask
How long does it take to set up MatruOS for a tyre pyrolysis oil plant?
Type one line about your business when you sign up, for example "Tyre pyrolysis oil plant". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.
Do I have to type all of this in?
No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.
Can I change the routines and workflows?
Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.
What does the AI team do without asking me?
It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.
Fuel, energy and recycling
Other makers and factories in fuel, energy and recycling
Run a tyre pyrolysis oil plant on one system Set up for your trade when you sign up.
Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.
See plans and what each includes