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Mining and quarrying · Makers and factories

MatruOS for an iron ore crusher and ore trader

Set up the way an iron ore crusher and ore trader runs: margin between ROM ore bought and sized ore (CLO, 5-18 mm) and fines sold, by grade and size; job crushing charges for traders and mines. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.

Mining and quarryingReady when you sign up

  • 9routines on a timetable
  • 1workflows with approvals
  • 2SOPs and checks
  • 3registers of your own
  • 3jobs for your AI team
  • 8licences tracked

7-day free trial, no card needed.

What this solves

What an iron ore crusher and ore trader deals with today, and what MatruOS sets up for it

01Today

Stock by grade, passes in and passes out do not balance, and the state and IBM notice first. Penalties for Fe, fines and moisture are taken by buyers and never checked.

02In MatruOS

MatruOS sets up 9 routines, 1 workflow, 3 registers and 8 licences for an iron ore crusher and ore trader, with an AI team that reads your own records and prepares the work.

03What changes

The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Where you sit

MatruOS starts from how your business earns

Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.

  1. iron ore mine
  2. crusher, screening plant and trader
  3. sponge, pellet or steel plant

Your customers

  • Sponge iron plants
  • Pellet and sinter plants
  • Steel plants (CLO)
  • Ore traders and exporters
  • PSU trading tenders

Your suppliers

  • Iron ore mines and e-auction lots
  • Ore traders
  • Crusher spares suppliers
  • Transporters and railway (rakes)
  • Assay labs

Credit and cash

ROM bought in advance or as an e-auction full payment. Sales to sponge plants are against advance or 90% on analysis with the balance on final assay. Job-crushing customers pay weekly. Spares are on 30 days.

Cash goes out for ROM, royalty-paid passes and diesel first. Sales cash comes 7-30 days later, after the assay. Fines stock locks up money for months.

Your screens use your words

  • CustomerBuyer
  • OrderContract (grade and size)
  • ItemOre product
  • InvoiceBill
  • quantityTonne (WMT)
  • documentTransit pass

How it works

How MatruOS is set up for an iron ore crusher and ore trader

Set-up takes a few minutes. After that, you change only what is different in your business.

  1. Describe the business in one lineFor example "Iron ore crusher and ore trader", typed when you sign up.
  2. Recognised as an iron ore crusher and ore traderRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
  3. Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
  4. Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.

Your AI team

What the AI team does for an iron ore crusher and ore trader

Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Operations head

Works out yield by size per shift, kWh and diesel per tonne, and liner wear against tonnes, and flags rising fines share and ageing fines stock

Reads crusher run log and ore stock by size and grade

Works it out and shows you

Accountant

Balances stock received on passes against despatches and passes drawn, blocks despatches the stock cannot cover, and prepares monthly return figures

Reads ore stock by size and grade and sale contracts and settlement

Works it out and shows you

Accountant

Computes contract penalties and bonuses from analysis results, compares them with the buyer's deductions, and drafts settlement claims

Reads sale contracts and settlement

Asks you before sending

1 / 3

How you run

Your routines, already on a timetable

Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.

Every day4

  • 6:00 amShift start and crusher settingPlant manager · 2 steps
    1. 1Check jaw and cone closed-side settings for the product plan
    2. 2Screens, belts and sprinklers working
  • 8:00 amTransit pass and despatchDespatch and permit clerk · 2 steps
    1. 1Pass drawn on the state system for each truck or rake; stock balance must cover it
    2. 2Weighbridge tonnes match pass tonnes
  • 10:00 amStack and despatch samplingQuality in-charge · 2 steps
    1. 1Sample new stacks and every despatch lot; seal packets
    2. 2Blend so despatch meets the contract basis grade
  • 2:00 pmShift-end run log and yieldPlant manager · 2 steps
    1. 1Tonnes fed and produced by size; hours, kWh and diesel
    2. 2Fines share of output; flag if above target

Every week2

  • WedWeekly assay settlement reviewAccountant · 2 steps
    1. 1Match third-party analysis with our samples per lot
    2. 2Compute penalties for Fe, fines, oversize and moisture; chase balances
  • SunWeekly liner and screen wear checkPlant manager · 2 steps
    1. 1Measure jaw plate and cone liner wear; tonnes since change
    2. 2Order spares before the next planned change

Every month1

  • 8thMonthly IBM and state trader returnsAccountant · 2 steps
    1. 1Opening stock, receipts, despatches and closing stock by grade
    2. 2File the IBM monthly return and the state stockist return

Every year1

  • MarAnnual licence and consent renewalsProprietor · 2 steps
    1. 1Renew the state trading or storage licence and consent to operate
    2. 2Get the weighbridge stamped; update IBM registration details

Workflows

Each stage goes to the person who handles it

Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.

Supply contract to final settlement

  1. 1Contract terms and basis agreedProprietorNeeds approval
  2. 2Lots crushed and blendedPlant manager
  3. 3Despatched on passes with samplesDespatch and permit clerk
  4. 4Provisional payment on analysisAccountant
  5. 5Final assay and weight settledAccountant

Registers and SOPs

Your registers and standards

Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.

  • Ore stock by size and grade

    Stack number · Product · Tonnes · Fe % · Moisture % · Source mine or lot · Transit pass in

  • Crusher run log

    Date · Shift · ROM fed tonnes · CLO tonnes · Sized tonnes · Fines tonnes · Run hours · kWh

  • Sale contracts and settlement

    Contract number · Buyer · Product and size · Basis Fe % · Base price per tonne · Tonnes despatched · Actual Fe % · Penalty or bonus

  • Sized ore size and grade check

    Despatch ore inside the contract's size, grade and moisture limits

    5 steps with checks

  • Crusher plant safety and dust control

    Run the plant without injuries or dust violations

    3 steps with checks

Items and licences

Your first bill is right, and no licence lapses

Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.

ItemHSNGST
Calibrated lump ore 10-40 mm 63% Fe · tonne260111225%
Sized ore 5-18 mm for sponge iron · tonne260111225%
Iron ore fines 62-65% Fe · tonne260111425%
Iron ore fines 58-60% Fe · tonne260111435%
Job crushing and screening charge · tonne99889818%
  • GST registrationGST department (GSTN)
  • Udyam (MSME) registrationMinistry of MSME (Udyam portal)
  • Pollution consent (CTO)State Pollution Control Board
  • Factory licenceState factories department
  • Weighing scale stampingLegal Metrology department
  • PF registration (EPFO)EPFO (Employees' Provident Fund Organisation)If it applies
  • ESI registration (ESIC)ESIC (Employees' State Insurance Corporation)If it applies
  • Import Export Code (IEC)DGFT (Import Export Code)If it applies

Your people

The people who run it, each with their own login

Each person sees the screens and reminders for the work they do.

ProprietorBuys ROM, signs sale contracts, manages licences and IBM registration.
Plant managerRuns crushers and screens, plans product mix, maintenance.
Quality in-chargeSamples stacks and despatches, works with labs, blends for basis grade.
Despatch and permit clerkTransit passes, weighbridge, truck and rake despatch, stock register.
AccountantSettlements against assays, GST, IBM and state returns, payments.
Operators and loadersFeed crusher, change liners, load trucks and rakes.

Not covered yet

  • Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
  • Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.

Questions people ask

How long does it take to set up MatruOS for an iron ore crusher and ore trader?

Type one line about your business when you sign up, for example "Iron ore crusher and ore trader". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.

Do I have to type all of this in?

No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.

Can I change the routines and workflows?

Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.

What does the AI team do without asking me?

It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.

Run an iron ore crusher and ore trader on one system Set up for your trade when you sign up.

Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.

See plans and what each includes
Chat with the MatruOS team on WhatsApp, +91 97234 99901