Your customers
- Garment and textile units
- Factories needing liners
- FMCG and food packers
- Retailers and malls (compliant bags)
- Nurseries and farmers
- Packaging traders
- Municipal and housing bodies (garbage bags)
Chemicals, plastics and rubber · Makers and factories
MatruOS for a blown film and polybag unit
Set up the way a blown film and polybag unit runs: film rolls, liners, carry bags, garbage bags, shrink and stretch film and mulch film sold by the kilo; printing charged extra per kg or per colour. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.
Ready when you sign up
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What this solves
What a blown film and polybag unit deals with today, and what MatruOS sets up for it
Today
Raids over micron and banned items lead to seized stock and sealing. Granule price jumps are not passed on quickly enough.
In MatruOS
MatruOS sets up 8 routines, 1 workflow, 3 registers and 9 licences for a blown film and polybag unit, with an AI team that reads your own records and prepares the work.
What changes
The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Where you sit
MatruOS starts from how your business earns
Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.
- Polymer distributor
- blown film unit
- packer, retailer or trader
- user
Your suppliers
- LDPE LLDPE and HDPE distributors
- Masterbatch makers
- Flexo ink and plate makers
- Core and carton suppliers
- Recyclers (for non-food film)
Credit and cash
Granules against advance or 7-15 days; customers 15-60 days; traders often pay weekly in cash
Granules are paid before customers pay; any price jump between buying and billing comes out of margin unless the rate is changed quickly
Your screens use your words
CustomerPartyItemRollInvoiceBillproductFilmSupplierPartyJobRun
How it works
How MatruOS is set up for a blown film and polybag unit
Set-up takes a few minutes. After that, you change only what is different in your business.
- Describe the business in one lineFor example "Blown film and polybag unit", typed when you sign up.
- Recognised as a blown film and polybag unitRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
- Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
- Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.
Your AI team
What the AI team does for a blown film and polybag unit
Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.
Works out output, waste % and units of power per kg for each line and shift and flags lines above norm
Works it out and shows you
Checks each order before dispatch for micron, banned items, EPR number and barcode marking and lists gaps
Works it out and shows you
Recosts film per kg on this week's granule rates and drafts revised rate messages to regular parties
Asks you before sending
Lists overdue bills and drafts reminders
Asks you before sending
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How you run
Your routines, already on a timetable
Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.
Every day
8:00 amShift start width and micron setting
- 1Set the line for the order's layflat width and micron
- 2Measure micron at five points across the film
- 3Note blend of granules and masterbatch charged
4:00 pmPre-dispatch compliance check
- 1Check carry bags are 120 micron or above and marked
- 2Check no item on the banned single-use list is packed
- 3Check barcode or QR and EPR number on printed packs
7:30 pmWeigh every roll and the waste
- 1Weigh each roll and tag it with order, micron and weight
- 2Weigh trim, lumps and start-up waste per line
- 3Total granules charged against output for the shift
Every week
MonWeekly granule rate and price revision
- 1Note this week's granule rates from distributors
- 2Recost film per kg and send revised rates to regular parties
SunDie and screen cleaning
- 1Change the screen pack and clean the die lips
- 2Check heaters and air ring
Every month
5thParty dues follow-up
- 1List bills past credit days
- 2Send reminders and stop supply to defaulters
Every year
JunEPR annual return and SPCB consent renewal
- 1File the EPR annual return on the CPCB portal by 30 June
- 2Renew SPCB consent and keep the micron log ready for inspection
Workflows
Each stage goes to the person who handles it
Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.
Film or bag order
- 1Size micron and print agreed
- 2Print proof approvedNeeds approval
- 3Extruded and micron checked
- 4Printed and bagged
- 5Compliance checked and packed
- 6Billed and dispatched
Registers and SOPs
Your registers and standards
Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.
Roll weight and micron log
Order book
EPR and marking file
Film micron and roll check
Make film at the ordered gauge, neither thin (complaints and raids) nor thick (giving away material)
Carry bag and single-use plastic compliance
Stay within the plastic rules so stock is not seized and the unit is not sealed
Items and licences
Your first bill is right, and no licence lapses
Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.
| Item | HSN | GST |
|---|---|---|
| LD or LLDPE film roll (plain) | 39201012 | 18% |
| Printed film roll | 39201012 | 18% |
| Carry bag (120 micron and above) | 39232100 | 18% |
| Industrial liner bag | 39232100 | 18% |
| Garbage bag roll | 39232100 | 18% |
| Shrink film | 39201019 | 18% |
| Agri mulch film | 39201019 | 18% |
| Nursery bag | 39232100 | 18% |
- GST registration
- Udyam (MSME) registration
- Pollution consent (CTO)
- EPR registration for plastic packaging
- Factory licenceIf it applies
- Trade licenceIf it applies
- Fire NOCIf it applies
- PF registration (EPFO)If it applies
- ESI registration (ESIC)If it applies
Your people
The people who run it, each with their own login
Each person sees the screens and reminders for the work they do.
OwnerTakes orders, buys granules, sets rates, handles EPR and inspectors.
Extruder operatorRuns the film line, sets width and micron, changes rolls.
Printer operatorMounts plates, mixes ink, prints rolls.
Bag-making operatorCuts and seals bags, counts and bundles.
Supervisor and weighmanWeighs rolls and waste, checks micron, packs and dispatches.
Not covered yet
- Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
- Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.
Questions people ask
How long does it take to set up MatruOS for a blown film and polybag unit?
Type one line about your business when you sign up, for example "Blown film and polybag unit". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.
Do I have to type all of this in?
No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.
Can I change the routines and workflows?
Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.
What does the AI team do without asking me?
It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.
Chemicals, plastics and rubber
Other makers and factories in chemicals, plastics and rubber
Run a blown film and polybag unit on one system Set up for your trade when you sign up.
Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.
See plans and what each includes