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Chemicals, plastics and rubber · Makers and factories

MatruOS for a dyes and intermediates maker

Set up the way a dyes and intermediates maker runs: selling standardised reactive, acid and disperse dyes per kg to dye traders, process houses and exporters. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.

Chemicals, plastics and rubberReady when you sign up

  • 9routines on a timetable
  • 2workflows with approvals
  • 3SOPs and checks
  • 3registers of your own
  • 4jobs for your AI team
  • 15licences tracked

7-day free trial, no card needed.

What this solves

What a dyes and intermediates maker deals with today, and what MatruOS sets up for it

01Today

Traders and process houses pay in 60-90+ days and limits creep. Intermediate prices (often China-linked) move weekly and the price list lags.

02In MatruOS

MatruOS sets up 9 routines, 2 workflows, 3 registers and 15 licences for a dyes and intermediates maker, with an AI team that reads your own records and prepares the work.

03What changes

The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Where you sit

MatruOS starts from how your business earns

Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.

  1. basic chemicals
  2. intermediates
  3. dye maker
  4. dye trader
  5. process house

Your customers

  • Dye traders in Surat, Ahmedabad, Ludhiana, Tiruppur and Kolkata
  • Textile process houses
  • Yarn dyeing units
  • Exporters and overseas importers

Your suppliers

  • Intermediate makers
  • Basic chemical makers and importers (China)
  • Salt and soda ash traders
  • Packing bag and drum suppliers
  • CETP and TSDF operators

Credit and cash

Intermediates against advance or 15-30 days; customers 60-90 days (stretched from 60 to 90 in slumps); exports against LC or advance

90-120 days of working capital (stock plus trader dues) on the CC limit; CETP and TSDF bills monthly; export packing credit for exporters

Your screens use your words

  • CustomerParty
  • ItemShade
  • InvoiceBill

How it works

How MatruOS is set up for a dyes and intermediates maker

Set-up takes a few minutes. After that, you change only what is different in your business.

  1. Describe the business in one lineFor example "Dyes and intermediates maker", typed when you sign up.
  2. Recognised as a dyes and intermediates makerRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
  3. Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
  4. Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.

Your AI team

What the AI team does for a dyes and intermediates maker

Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Operations head

Compares dry dye kg with theory for each batch, reactor and operator, and lists batches and shades drifting off standard

Reads batch manufacturing record

Works it out and shows you

Operations head

Checks each day's COD, pH and ammonia against the CETP inlet norms and alerts the EHS officer and owner before discharge

Reads effluent and hazardous waste register

Works it out and shows you

Accountant

Ages trader dues, drafts reminders and statements, lists orders to hold above limit

Reads party orders and dispatch and payments

Asks you before sending

Accountant

Recomputes cost per kg of each shade from the latest purchase rates and yields and drafts a revised price list

Reads purchase rates and batch manufacturing record

Asks you before sending

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How you run

Your routines, already on a timetable

Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.

Every day4

  • 8:00 amMorning batch plan per reactorProduction chemist · 3 steps
    1. 1List batches due by reactor from pending orders and stock
    2. 2Issue batch sheets and weigh raw materials
    3. 3Check yesterday's dry dye kg against theory
  • 10:00 amDiazotisation and coupling controlReactor operator · 4 steps
    1. 1Diazotisation temperature
    2. 2Excess nitrite test with starch-iodide paper
    3. 3Coupling pH
    4. 4Log readings every hour in the batch sheet
  • 3:00 pmShade and strength test and standardisationShade lab chemist · 4 steps
    1. 1Dye a swatch against the standard on the lab machine
    2. 2Strength against standard
    3. 3Colour difference against standard
    4. 4Add diluent to bring the lot to 100% and record kg
  • 5:00 pmEffluent discharge log to CETPEHS officer · 4 steps
    1. 1Effluent KL from the meter
    2. 2COD of treated effluent before discharge
    3. 3Ammoniacal nitrogen
    4. 4pH

Every week2

  • Mon 11:00 amParty dues and dispatch holdsSales and accounts · 3 steps
    1. 1Age every trader and process house ledger
    2. 2Hold dispatch above the credit limit unless the owner agrees
    3. 3Send statements and polite reminders
  • Fri 5:00 pmWeekly raw material price and cost per kgOwner · 3 steps
    1. 1Latest intermediate rates from suppliers and China quotes
    2. 2Cost per kg of each shade at those rates and yields
    3. 3Decide price list changes for traders

Every month1

  • 25thTSDF lifting and monthly returnsEHS officer · 3 steps
    1. 1Waste stored days
    2. 2Book TSDF lifting with manifest for waste near 90 days
    3. 3File monthly returns on the GPCB portal (XGN)

Every year1

  • SepConsent renewal and environmental statementEHS officer · 3 steps
    1. 1Environmental statement (Form V) by 30 September
    2. 2Annual hazardous waste return (Form 4) by 30 June and consent renewal dates checked
    3. 3Factory licence and safety audit

Workflows

Each stage goes to the person who handles it

Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.

Batch to dispatch

  1. 1Batch sheet issuedProduction chemist
  2. 2Reaction and isolation doneReactor operator
  3. 3Shade and strength approvedShade lab chemistNeeds approval
  4. 4Packed and labelledProduction chemist
  5. 5Bill, e-way bill and MSDS sentSales and accounts

Hazardous waste lifting to TSDF

  1. 1Waste weighed and storedEHS officer
  2. 2TSDF lifting bookedEHS officer
  3. 3Owner approves chargesOwnerNeeds approval
  4. 4Manifest signed and copies keptEHS officer

Registers and SOPs

Your registers and standards

Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.

  • Batch manufacturing record

    Batch number · Date · Product and shade · Reactor · Main intermediate kg · Wet cake kg · Dry dye kg · Strength % vs standard

  • Effluent and hazardous waste register

    Date · Effluent KL to CETP · COD mg per l · pH · Ammoniacal nitrogen mg per l · Waste type · Waste kg · Manifest number

  • Party orders and dispatch

    Party · Shade · Kg · Rate per kg · Bill number · Due date · Paid

  • Shade release

    Ship dye that matches the standard every time

    5 steps with checks

  • Effluent and hazardous waste

    Stay inside CETP inlet norms and waste rules

    5 steps with checks

  • Reactor safety

    Prevent runaway reactions and nitrous fume exposure

    4 steps with checks

Items and licences

Your first bill is right, and no licence lapses

Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.

ItemHSNGST
Reactive black (vinyl sulphone type) · kg320418%
Reactive red HE series · kg320418%
Reactive yellow M series · kg320418%
Reactive turquoise blue · kg320418%
Reactive blue ME series · kg320418%
Acid black (for wool and nylon) · kg320418%
Acid red milling dye · kg320418%
Disperse navy and black (for polyester) · kg320418%
Sample pack 1 kg · piece320418%
  • GST registrationGST department (GSTN)
  • Udyam (MSME) registrationMinistry of MSME (Udyam portal)
  • Factory licenceState factories department
  • Pollution consent (CTO)State Pollution Control Board
  • Hazardous waste authorisationState Pollution Control Board (Hazardous Waste Rules 2016)
  • PESO licence (fuel, gas or explosives)PESO (Petroleum and Explosives Safety Organisation)If it applies
  • Fire NOCState fire and emergency services
  • Boiler registration and certificateState Boiler Inspectorate (Boilers Act 2025)If it applies
  • PF registration (EPFO)EPFO (Employees' Provident Fund Organisation)
  • ESI registration (ESIC)ESIC (Employees' State Insurance Corporation)
  • PANIncome Tax Department
  • TAN (tax deduction account number)Income Tax Department
  • Import Export Code (IEC)DGFT (Import Export Code)If it applies
  • GST Letter of Undertaking (LUT) for exportsGST department (Form GST RFD-11)If it applies
  • Insurance policyInsurance company

Your people

The people who run it, each with their own login

Each person sees the screens and reminders for the work they do.

OwnerBuys intermediates, fixes party prices, approves credit, meets GPCB and CETP, chooses products.
Production chemistIssues batch sheets, controls diazotisation and coupling, signs batch release, tracks yield.
Reactor operatorCharges materials, holds temperature and pH, logs the batch every hour.
Shade lab chemistTests strength and shade against standard, standardises with diluent, keeps the shade library.
EHS officerRuns primary treatment, logs effluent to CETP, signs hazardous waste manifests, runs safety drills.
Sales and accountsTakes trader orders, sends samples, bills, e-way bills, collections and GST.

Not covered yet

  • Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
  • Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.

Questions people ask

How long does it take to set up MatruOS for a dyes and intermediates maker?

Type one line about your business when you sign up, for example "Dyes and intermediates maker". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.

Do I have to type all of this in?

No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.

Can I change the routines and workflows?

Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.

What does the AI team do without asking me?

It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.

Run a dyes and intermediates maker on one system Set up for your trade when you sign up.

Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.

See plans and what each includes
Chat with the MatruOS team on WhatsApp, +91 97234 99901