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Chemicals, plastics and rubber · Makers and factories

MatruOS for an industrial gas filling plant

Set up the way an industrial gas filling plant runs: refilling charges per cylinder or per cubic metre for oxygen, nitrogen, argon, CO2 and mixtures; monthly rent on own cylinders; hydro-testing and valve service; medical oxygen supply contracts. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.

Chemicals, plastics and rubberReady when you sign up

  • 10routines on a timetable
  • 2workflows with approvals
  • 2SOPs and checks
  • 4registers of your own
  • 4jobs for your AI team
  • 13licences tracked

7-day free trial, no card needed.

What this solves

What an industrial gas filling plant deals with today, and what MatruOS sets up for it

01Today

Cylinders lie idle or get lost with parties and nobody knows who has which. Cylinder rent is not billed for days held.

02In MatruOS

MatruOS sets up 10 routines, 2 workflows, 4 registers and 13 licences for an industrial gas filling plant, with an AI team that reads your own records and prepares the work.

03What changes

The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Where you sit

MatruOS starts from how your business earns

Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.

  1. air-separation plant
  2. liquid tanker
  3. filling plant
  4. dealer or end user
  5. empty cylinder back

Your customers

  • Fabricators and welding shops
  • Engineering workshops
  • Hospitals and nursing homes
  • Labs and colleges
  • Beverage and soda makers
  • Foundries and heat-treatment shops
  • Welding gas dealers

Your suppliers

  • Air-separation companies (liquid oxygen nitrogen argon)
  • CO2 producers
  • Cylinder makers and testing stations
  • Valve and regulator suppliers
  • Tempo transporters

Credit and cash

Liquid gas bought against advance or 15 days; small workshops pay cash on refill; factories and hospitals 30-60 days; tenders 60-90

Liquid tanker paid upfront; cylinders turn in 2-10 days; rent billed monthly; hospital and tender payments slow; cylinder fleet is the big asset

Your screens use your words

  • CustomerParty
  • OrderRefill
  • ItemCylinder
  • InvoiceBill
  • SupplierLiquid supplier
  • workerFiller

How it works

How MatruOS is set up for an industrial gas filling plant

Set-up takes a few minutes. After that, you change only what is different in your business.

  1. Describe the business in one lineFor example "Industrial gas filling plant", typed when you sign up.
  2. Recognised as an industrial gas filling plantRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
  3. Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
  4. Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.

Your AI team

What the AI team does for an industrial gas filling plant

Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Operations head

Builds the day's delivery list by route with full cylinders to send and empties to collect for each party

Reads issue and return challans, party ledger and refill requests

Works it out and shows you

Store keeper

Lists cylinders lying with parties over 15 days and drafts recovery messages

Reads cylinder register and issue and return challans

Asks you before sending

Accountant

Computes cylinder rent per party by days held, drafts monthly bills and lists overdue parties

Reads issue and return challans, party ledger and rent rates

Asks you before sending

Operations head

Lists cylinders with hydro test due in the next 30 days and blocks overdue ones from the filling list

Reads cylinder register

Works it out and shows you

1 / 4

How you run

Your routines, already on a timetable

Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.

Every day5

  • 7:30 amLiquid tank level and pressurePlant in-charge · 3 steps
    1. 1Read liquid tank level and pressure and note it
    2. 2Tank pressure
    3. 3Order a tanker when level falls below the reorder mark
  • 8:00 amEmpty cylinder check before fillingFiller · 3 steps
    1. 1Check hydro test date, colour code, valve and threads of each empty
    2. 2Reject cylinders with test overdue or damage
    3. 3Check residual pressure and no oil or grease on oxygen valves
  • 9:00 amManifold filling roundsFiller · 3 steps
    1. 1Connect cylinders and fill slowly to rated pressure
    2. 2Final filling pressure
    3. 3Soap-test valves for leaks and fit caps and seals
  • 10:00 amDelivery route and empties collectionDelivery driver · 2 steps
    1. 1Load full cylinders by route and challan
    2. 2Collect equal empties and get challan signed
  • 11:00 amMedical oxygen purity test and releasePharmacist or QC chemist · 3 steps
    1. 1Test purity of each medical batch with the analyser
    2. 2Oxygen purity
    3. 3Release batch and label with batch number

Every week1

  • Sat 5:00 pmWeekly cylinder balance with partiesPlant in-charge · 2 steps
    1. 1List cylinders lying with each party for more than 15 days
    2. 2Ask drivers to bring back idle cylinders

Every month2

  • 1stMonthly rent and refill billingOwner · 2 steps
    1. 1Bill cylinder rent for days held by each party
    2. 2Send statements and list overdue parties
  • 10thMonthly hydro-test due listPlant in-charge · 2 steps
    1. 1List cylinders whose test falls due next month
    2. 2Send them to the PESO-approved test station

Every year1

  • DecAnnual PESO and drug licence renewalOwner · 2 steps
    1. 1Renew PESO filling and storage licences and tank licence where due
    2. 2Renew drug licence for medical oxygen and fire NOC

Workflows

Each stage goes to the person who handles it

Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.

Refill order to payment

  1. 1Empty received with challanDelivery driver
  2. 2Cylinder checked and filledFiller
  3. 3Medical batch releasedPharmacist or QC chemistNeeds approval
  4. 4Delivered and signedDelivery driver
  5. 5Billed and paidOwner

Cylinder hydro-test cycle

  1. 1Cylinder pulled for test duePlant in-charge
  2. 2Sent to test stationDelivery driver
  3. 3Test certificate receivedPlant in-chargeNeeds approval
  4. 4Stamped and back in serviceFiller

Registers and SOPs

Your registers and standards

Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.

  • Cylinder register

    Cylinder number · Gas · Owner · Water capacity (litres) · Last hydro test · Next test due · With party

  • Filling log

    Date · Manifold batch · Gas · Cylinders filled · Filling pressure (kg/cm2) · Purity reading (%) · Filler

  • Cylinder issue and return (challan)

    Challan number · Party · Date · Full cylinders out · Empty cylinders back · Cylinder numbers · Balance with party

  • Party ledger and rent

    Party · Phone · Month · Refills amount · Rent amount · Received · Due

  • Cylinder filling safety

    Fill only safe and tested cylinders and never overfill

    5 steps with checks

  • Medical oxygen release

    Medical oxygen meets IP before it leaves

    4 steps with checks

Items and licences

Your first bill is right, and no licence lapses

Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.

ItemHSNGST
Industrial oxygen refill 7 cu m cylinder · cylinder280418%
Medical oxygen refill 7 cu m cylinder · cylinder28045%
Medical oxygen refill 1.5 cu m (B type) · cylinder28045%
Nitrogen refill 7 cu m cylinder · cylinder280418%
Argon refill 7 cu m cylinder · cylinder280418%
Argon-CO2 mix refill · cylinder280418%
CO2 refill 30 kg cylinder · cylinder281118%
Cylinder rent · month997318%
Hydrostatic test and valve service · cylinder998718%
  • GST registrationGST department (GSTN)
  • Udyam (MSME) registrationMinistry of MSME (Udyam portal)
  • PANIncome Tax Department
  • PESO licence (fuel, gas or explosives)PESO (Petroleum and Explosives Safety Organisation)
  • Factory licenceState factories department
  • Fire NOCState fire and emergency services
  • Pollution consent (CTO)State Pollution Control Board
  • Drug manufacturing licenceState drugs control department with CDSCOIf it applies
  • Weighing scale stampingLegal Metrology departmentIf it applies
  • Vehicle permitRTO (Regional Transport Office)If it applies
  • GeM seller registrationGovernment e-Marketplace (GeM)If it applies
  • PF registration (EPFO)EPFO (Employees' Provident Fund Organisation)If it applies
  • ESI registration (ESIC)ESIC (Employees' State Insurance Corporation)If it applies

Your people

The people who run it, each with their own login

Each person sees the screens and reminders for the work they do.

OwnerBuys liquid gas, fixes rates, handles hospital and factory contracts, keeps PESO and drug licences.
Plant in-chargeRuns tank and vaporiser, supervises filling, keeps statutory records.
FillerChecks cylinders, connects manifold, fills and leak-tests, caps.
Delivery driverDelivers full cylinders, collects empties, gets challans signed, collects cash.
Pharmacist or QC chemistTests medical oxygen purity, releases batches, keeps drug licence records.

Not covered yet

  • Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
  • Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.

Questions people ask

How long does it take to set up MatruOS for an industrial gas filling plant?

Type one line about your business when you sign up, for example "Industrial gas filling plant". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.

Do I have to type all of this in?

No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.

Can I change the routines and workflows?

Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.

What does the AI team do without asking me?

It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.

Run an industrial gas filling plant on one system Set up for your trade when you sign up.

Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.

See plans and what each includes
Chat with the MatruOS team on WhatsApp, +91 97234 99901