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Chemicals, plastics and rubber · Makers and factories

MatruOS for a rubber products and hose maker

Set up the way a rubber products and hose maker runs: moulded seals, gaskets, bushes, O-rings and rubber-to-metal parts sold per piece; hoses per metre; some job moulding and compound sales. Routines, workflows, registers, licences and an AI team that knows the work are ready when you sign up.

Chemicals, plastics and rubberReady when you sign up

  • 9routines on a timetable
  • 1workflows with approvals
  • 2SOPs and checks
  • 3registers of your own
  • 3jobs for your AI team
  • 8licences tracked

7-day free trial, no card needed.

What this solves

What a rubber products and hose maker deals with today, and what MatruOS sets up for it

01Today

Natural rubber price rises are not claimed from OEMs. Rejections are high and the worst press, mould or batch is unknown.

02In MatruOS

MatruOS sets up 9 routines, 1 workflow, 3 registers and 8 licences for a rubber products and hose maker, with an AI team that reads your own records and prepares the work.

03What changes

The right person is reminded at the right time, approvals wait for whoever decides, and every licence has a renewal reminder. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Where you sit

MatruOS starts from how your business earns

Who you sell to, who you buy from, how credit moves and where you sit in the chain decide how your screens, reminders and reports are set up.

  1. Rubber grower and dealer, synthetic and chemical makers
  2. (compounder)
  3. rubber moulder
  4. OEM or aftermarket

Your customers

  • Auto and tractor OEMs and tier suppliers
  • Pump and valve makers
  • Appliance and electrical makers
  • Aftermarket distributors
  • Railway and defence vendors

Your suppliers

  • Natural rubber dealers
  • Synthetic rubber distributors
  • Carbon black makers
  • Rubber chemical dealers
  • Compound suppliers
  • Mould makers
  • Metal insert makers

Credit and cash

Raw materials against advance or 15-30 days; OEMs 45-90 days; aftermarket distributors 30-60 days

Rubber and carbon black paid within a month; OEM payments come in 60-90 days; price claims lag rubber price rises

Your screens use your words

  • OrderSchedule
  • ItemPart
  • InvoiceBill
  • productPart
  • SupplierParty
  • JobBatch

How it works

How MatruOS is set up for a rubber products and hose maker

Set-up takes a few minutes. After that, you change only what is different in your business.

  1. Describe the business in one lineFor example "Rubber products and hose maker", typed when you sign up.
  2. Recognised as a rubber products and hose makerRoutines, workflows, registers, items, licences and the AI team for this trade are set up for you.
  3. Bring your dataCustomers, items and balances come across from Zoho Books, Vyapar, Excel and others. For Tally, our team helps you move the data while Tally import is checked on the live app.
  4. Approve and runThe AI team prepares the routine work. A person approves anything that sends, pays, signs, files or deletes.

Your AI team

What the AI team does for a rubber products and hose maker

Each job goes to a member of your AI team. It reads your own records and prepares the work. Anything that sends, pays, signs, files or deletes waits for a person's approval.

Operations head

Ranks rejections by press, mould, part, batch and reason daily and links batches to parts for tracing

Reads press moulding log and compound batch card

Works it out and shows you

Accountant

Totals each worker's pieces and pay for the week and drafts the pay list

Reads deflashing piece sheet

Asks you before paying

Accountant

Recosts each compound and part on current rubber and chemical rates and drafts price claims

Reads compound batch card, formula cards, purchase rates and customer contracts

Asks you before sending

1 / 3

How you run

Your routines, already on a timetable

Each routine has a time, a person and its steps with the checks that matter. MatruOS reminds the right person and keeps the record. Open one to see its steps.

Every day3

  • 7:30 amMorning compound mixingMill operator · 3 steps
    1. 1Weigh rubber, black, oil and chemicals to the formula card
    2. 2Mix on mill in the set order and time; add curatives last at low temperature
    3. 3Take a sample for hardness and rheometer
  • 8:30 amPress temperature and first-off checkPress operator · 2 steps
    1. 1Check platen temperature for each mould
    2. 2Cure first shot and check hardness and dimensions with QC
  • 7:00 pmShift production and rejection reportQC inspector · 2 steps
    1. 1Total good and rejected parts per press and reason
    2. 2Tag compound batch against parts made

Every week2

  • SatWeekly deflashing piece payOwner · 2 steps
    1. 1Total pieces per worker from the piece sheet
    2. 2Approve pay at the rate per 100 pieces
  • SunMould cleaning and servicePress operator · 2 steps
    1. 1Clean moulds of fouling (dry-ice or soda blast where available)
    2. 2Check cavities for wear and flash lands

Every month2

  • 3rdMonthly compound costing and rubber price claimOwner · 2 steps
    1. 1Update rubber, black and chemical prices
    2. 2Recost each compound and part and draft claims to OEMs
  • 12thOEM dues and debit note reconciliationOwner · 2 steps
    1. 1Match bills, GRNs and debit notes
    2. 2Follow up overdue bills

Every year1

  • AprRubber Board licence and returnsOwner · 2 steps
    1. 1Renew the Rubber Board manufacturer's licence if due
    2. 2Check monthly returns of natural rubber bought and used are filed

Workflows

Each stage goes to the person who handles it

Work passes stage by stage to the right person. Stages marked for approval wait for the person who decides.

OEM schedule to payment

  1. 1Schedule receivedOwner
  2. 2Compound mixed and releasedMill operator
  3. 3Moulded and deflashedPress operator
  4. 4PDI passedQC inspectorNeeds approval
  5. 5Billed and dispatchedStores and dispatch

Registers and SOPs

Your registers and standards

Registers hold the fields this trade records. SOPs carry the steps and checks, so work is done the same way every time.

  • Press moulding log

    Date · Shift · Press · Mould and part · Compound batch · Cure temperature (°C) · Cure time (minutes) · Good parts

  • Compound batch card

    Batch number · Formula code · Batch weight (kg) · Hardness (Shore A) · Specific gravity · Rheometer t90 (minutes) · Released

  • Deflashing piece sheet

    Week starting · Worker · Part · Pieces deflashed · Rate per 100 pieces · Amount

  • Compound and part tests

    Make parts with the right hardness, cure and size every batch

    5 steps with checks

  • Mixing mill safety

    Prevent hand injuries and scorch at the mill

    3 steps with checks

Items and licences

Your first bill is right, and no licence lapses

Starter items arrive with unit, HSN and GST rate. The registrations this business usually needs are listed with a reminder before each one expires.

ItemHSNGST
Moulded rubber seal or gasket · piece4016933018%
Rubber O-ring (NBR) · piece4016933018%
Rubber bush and mounting (rubber-to-metal) · piece4016999018%
Rubber grommet and boot · piece4016999018%
Moulded rubber parts (sold by weight) · kg4016999018%
Rubber hose (braided or fabric reinforced) · metre4009310018%
Garden and water hose (rubber) · metre4009210018%
  • GST registrationGST department (GSTN)
  • Udyam (MSME) registrationMinistry of MSME (Udyam portal)
  • Factory licenceState factories department
  • Pollution consent (CTO)State Pollution Control Board
  • PF registration (EPFO)EPFO (Employees' Provident Fund Organisation)If it applies
  • ESI registration (ESIC)ESIC (Employees' State Insurance Corporation)If it applies
  • Fire NOCState fire and emergency servicesIf it applies
  • TrademarkTrade Marks RegistryIf it applies

Your people

The people who run it, each with their own login

Each person sees the screens and reminders for the work they do.

OwnerCustomers and pricing, rubber buying, formulas, OEM audits.
Mill operatorMixes compound to formula, sheets out and cuts blanks.
Press operatorLoads blanks, runs cure cycles, pulls parts.
Deflashing workerTrims flash, sorts and counts parts.
QC inspectorHardness, dimensions, batch tests, PDI, customer complaints.
Stores and dispatchRaw material stock, finished parts, bills.

Not covered yet

  • Sending messages, bills and reminders on WhatsApp from MatruOS is not live yet. Today they go by link, QR code or email, and from your own phone in one tap.
  • Live bank and UPI feeds are not connected yet. Upload a bank statement and MatruOS reads it into payments for you to confirm.

Questions people ask

How long does it take to set up MatruOS for a rubber products and hose maker?

Type one line about your business when you sign up, for example "Rubber products and hose maker". MatruOS picks this business type and sets up everything on this page in a few minutes. You then get a 7-day free trial, no card needed.

Do I have to type all of this in?

No. The routines, workflows, registers, items, licences and AI team on this page arrive already set up. You change what is different in your business, and bring your customers, items and balances from Zoho Books, Vyapar, Excel and others, with our team's help for Tally data.

Can I change the routines and workflows?

Yes. Every routine, workflow, register and SOP is yours to rename, retime, switch off or add to. MatruOS keeps the rest of the system in step with your changes.

What does the AI team do without asking me?

It runs routine checks and prepares drafts. Anything that sends, pays, signs, files or deletes waits for a person's approval. The one exception you can choose is payment reminders, which go out on their own once you have checked them and switched them on.

Run a rubber products and hose maker on one system Set up for your trade when you sign up.

Describe your business once. MatruOS sets up your apps, brings in your data and puts Muni and the AI team to work, with your approval on every step that matters. 7-day free trial, no card needed.

See plans and what each includes
Chat with the MatruOS team on WhatsApp, +91 97234 99901